ABB CM582-DP PROFIBUS Slave Module 1SAP172200R0001 | AC500 PLC

ABB CM582-DP PROFIBUS Slave Communication Module - Industrial Fieldbus Connectivity

The ABB CM582-DP (1SAP172200R0001) is a high-performance PROFIBUS slave communication module designed specifically for ABB's AC500 programmable logic controller family. This compact interface module enables seamless integration of AC500 PLCs into PROFIBUS DP networks, allowing distributed automation architectures to leverage the proven reliability of PROFIBUS fieldbus technology for real-time process control and data acquisition.

Technical Specifications

• Model Number: CM582-DP
• Part Number: 1SAP172200R0001
• EAN Code: 4016779878265
• Product Family: AC500 Communication Modules
• Function: PROFIBUS DP Slave Interface
• Communication Interface: RS485 serial (1 port)
• Data Transmission Rate: Up to 12 Mbps (12,000 kbit/s)
• Protocol Support: PROFIBUS DP V0, V1, V2
• Degree of Protection: IP20 (suitable for control cabinet mounting)
• Dimensions: 62mm (D) × 28mm (W) × 135mm (H)
• Weight: 0.094 kg (lightweight modular design)
• Operating Temperature: 0°C to +55°C (industrial grade)
• Storage Temperature: -25°C to +70°C
• Relative Humidity: 5% to 95% non-condensing
• Power Consumption: Supplied via AC500 backplane (typically 1.5W)
• Environmental Compliance: RoHS 2011/65/EU + Amendment 2015/863, REACH compliant
• WEEE Category: Category 5 - Small Equipment

Application Scenarios & Industrial Solutions

The CM582-DP module transforms AC500 PLCs into intelligent PROFIBUS slaves, enabling sophisticated distributed control architectures across diverse industrial sectors:

Manufacturing Automation: Integrate AC500 controllers into existing PROFIBUS networks controlled by SCADA systems or higher-level PLCs. The module allows machine-level controllers to communicate process data, alarm conditions, and diagnostic information to supervisory systems while receiving setpoints, recipes, and production schedules. Ideal for automotive assembly lines, packaging machinery, and material handling systems where multiple control zones must coordinate operations.

Process Industries: Deploy in chemical plants, refineries, and pharmaceutical facilities where AC500 PLCs manage local control loops (temperature, pressure, flow) while reporting to centralized DCS systems via PROFIBUS. The 12 Mbps data rate ensures deterministic communication for time-critical process control applications, supporting cyclic data exchange and acyclic parameter services for recipe management and remote diagnostics.

Building Automation: Connect HVAC controllers, lighting management systems, and energy monitoring equipment to building management systems (BMS) using PROFIBUS as the backbone protocol. The CM582-DP enables AC500 PLCs to function as intelligent room controllers or equipment gateways, bridging proprietary protocols to standardized PROFIBUS communication.

Water & Wastewater Treatment: Implement distributed pump stations, filtration systems, and chemical dosing units where local AC500 PLCs handle autonomous control while communicating operational status and receiving commands from central SCADA systems via PROFIBUS networks spanning multiple kilometers using RS485 repeaters.

System Integration & Configuration

The CM582-DP module installs directly onto the AC500 PLC backplane, occupying a single slot position. Configuration is performed through ABB's Automation Builder software, which provides integrated GSD file support for PROFIBUS master configuration. The module supports up to 244 bytes of input data and 244 bytes of output data per cycle, accommodating complex data structures for advanced applications.

Key configuration parameters include PROFIBUS station address (1-125), baud rate selection (9.6 kbps to 12 Mbps auto-detection), and watchdog timeout settings. The module features automatic baud rate detection, simplifying commissioning by eliminating manual speed configuration. Diagnostic functions include bus fault detection, master timeout monitoring, and communication statistics accessible via PLC program variables.

Operational Benefits & Features

• Hot-Swappable Design: Replace modules during operation without disrupting other AC500 system components (when redundant configurations are used)
• Diagnostic LEDs: Visual status indicators for power, bus activity, and fault conditions enable rapid troubleshooting
• Galvanic Isolation: RS485 interface electrically isolated from PLC backplane, protecting against ground loops and electrical noise
• Compact Footprint: Space-efficient design minimizes control cabinet real estate requirements
• Firmware Updateable: Field-upgradeable firmware ensures long-term compatibility with evolving PROFIBUS standards
• Extensive Diagnostics: Built-in diagnostic capabilities report communication errors, configuration mismatches, and network topology issues

Related PROFIBUS & AC500 Components

Installation & Commissioning Guidelines

Mount the CM582-DP module onto the AC500 PLC backplane by aligning the connector pins and pressing firmly until the module clicks into place. Connect the PROFIBUS cable to the 9-pin D-sub connector, ensuring proper termination resistors (390Ω) are installed at both network ends. Configure the module through Automation Builder by importing the GSD file and assigning the station address to match the PROFIBUS master configuration.

Verify communication by monitoring the diagnostic LEDs: steady green indicates normal operation, flashing green shows data exchange activity, and red indicates configuration errors or bus faults. Use the built-in diagnostic functions to verify cyclic data exchange rates and monitor communication quality metrics.

Quality Assurance & Certifications

Manufactured to ISO 9001 quality standards, each CM582-DP module undergoes comprehensive factory testing including PROFIBUS conformance verification, environmental stress screening, and long-term reliability testing. The module carries CE marking, UL/cUL certifications, and complies with IEC 61131-2 standards for programmable controller equipment. PROFIBUS certification ensures interoperability with third-party PROFIBUS devices from all major automation vendors.

Why Choose Industrial Control Hub?

We supply genuine ABB automation components with full manufacturer traceability, technical documentation, and warranty support. Every CM582-DP module ships with installation guides, GSD configuration files, and quick-start documentation. Our technical team provides pre-sales consultation for system architecture design and post-sales support for integration challenges. Global logistics capabilities ensure prompt delivery with proper handling for sensitive electronic components.

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