
Product Description
ABB SB821 Battery Unit - Reliable Backup Power for Industrial Control Systems
The ABB SB821 Battery Unit (Part Number: 3BSE018109R1) delivers maintenance-free backup power for ABB S800 I/O modules and AC 800M processor units. This Swiss-engineered 3.6V lithium battery system ensures uninterrupted operation of critical control parameters during power outages, providing minimum 1-month backup with up to 10 years of maintenance-free service life.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 3BSE018109R1 (SB821) |
| Battery Type | 3.6V Lithium (non-rechargeable) |
| Backup Duration | Minimum 1 month (typical 3-6 months) |
| Service Life | Up to 10 years maintenance-free |
| Operating Temperature | 0°C to +55°C (32°F to 131°F) |
| Storage Temperature | -40°C to +85°C (-40°F to +185°F) |
| Dimensions (W×H×D) | 85 mm × 234 mm × 54 mm |
| Weight | 0.27 kg (with battery) |
| Mounting | DIN-rail (35mm standard rail) |
| Connection Cable | TK821V020 included (2m length) |
| Protection Features | Overcharge, over-discharge, short-circuit protection |
| Certifications | CE, RoHS, Class 1 Div 2, ATEX Zone 2 |
| Country of Origin | Switzerland |
| HS Code | 85076000 |
Key Features
- Extended Backup: Minimum 1-month power retention for CPU memory and real-time clock during mains failure
- Maintenance-Free: Lithium battery technology provides up to 10 years of reliable operation without replacement
- DIN-Rail Mounting: Compact external unit installs easily in control cabinets alongside S800 I/O modules
- Plug-and-Play: Includes pre-wired TK821V020 connection cable for quick installation
- Hazardous Area Rated: Class 1 Div 2 and ATEX Zone 2 approvals for use in potentially explosive atmospheres
- Wide Temperature Range: Operates reliably from 0°C to 55°C in industrial environments
System Compatibility
The SB821 battery unit is compatible with the following ABB control systems:
- S800 I/O Modules: All S800 digital and analog I/O modules requiring battery backup
- AC 800M Controllers: PM860, PM861, PM864, PM865, PM866, PM867 processor units
- Advant Master: Legacy Advant Master CPU modules (via adapter)
- 800xA DCS: Distributed control system configurations using S800 I/O
Installation Requirement: One SB821 unit required per CPU or I/O module requiring backup power.
Industrial Applications
- Process Control: Maintains PID loop parameters and alarm setpoints in chemical, pharmaceutical, and food processing plants during power interruptions
- Oil & Gas: Preserves critical safety system configurations in offshore platforms and pipeline control stations
- Power Generation: Ensures turbine control logic and protection settings remain intact during grid disturbances
- Water Treatment: Retains pump sequencing programs and flow control parameters in municipal water/wastewater facilities
- Manufacturing: Protects production recipes and machine configurations in automotive, steel, and paper mills
Installation Guide
- Mounting: Snap SB821 unit onto 35mm DIN rail in control cabinet, typically adjacent to CPU module
- Connection: Plug TK821V020 cable connector into battery port on CPU or I/O module (refer to module manual for exact location)
- Verification: Power up system and check CPU diagnostics for battery status (should indicate "Battery OK")
- Documentation: Record installation date on battery unit label for maintenance tracking
Safety Note: Do not attempt to recharge SB821 lithium battery. For rechargeable backup, use SB822 model instead.
Maintenance & Replacement
Battery Life Monitoring: ABB S800 I/O and AC 800M systems provide automatic battery voltage monitoring with low-battery alarms typically 3-6 months before depletion.
Replacement Indicators:
- CPU displays "Battery Low" or "Battery Fault" alarm
- Battery voltage drops below 3.0V (check via system diagnostics)
- Battery has been in service for 8-10 years (preventive replacement)
Replacement Procedure:
- Order replacement SB821 unit (Part Number: 3BSE018109R1)
- With system powered, disconnect old battery cable from CPU
- Connect new SB821 battery cable immediately (within 30 seconds to prevent data loss)
- Remove old battery unit from DIN rail and dispose per local regulations for lithium batteries
- Clear battery fault alarm in system diagnostics
SB821 vs SB822 Battery Units
| Feature | SB821 (3BSE018109R1) | SB822 (3BSE018172R1) |
|---|---|---|
| Battery Type | 3.6V Lithium (non-rechargeable) | 3.6V NiMH (rechargeable) |
| Service Life | Up to 10 years | 3-5 years (charge cycles dependent) |
| Backup Duration | 1-6 months | 1-3 months (degrades over time) |
| Maintenance | Replace every 8-10 years | Replace every 3-5 years |
| Best For | Stable installations, long-term reliability | Frequent power outages, environmentally conscious applications |
Ordering Information
- Part Number: 3BSE018109R1 (includes SB821 unit, 3.6V lithium battery, TK821V020 cable)
- Spare Battery: 4943013-2 (replacement battery only, for field service)
- Minimum Order: 1 piece
- Lead Time: Stock items ship within 3-5 business days
- Warranty: 12 months from date of shipment
- Packaging: Individual carton with installation guide and safety datasheet
Certifications & Compliance
- CE Marking: Complies with EU Low Voltage and EMC Directives
- RoHS: Restriction of Hazardous Substances Directive 2011/65/EU
- ATEX: Ex nC IIC T5 (Zone 2 hazardous area approval)
- North America: Class 1 Div 2 Groups A, B, C, D T5 (NEC 500)
- Environmental: WEEE Category 5 (Small Equipment), SCIP database registered
- Transport: UN3091 (Lithium batteries contained in equipment) - special shipping regulations apply