
Product Description
Siemens 6ES7400-2JA00-0AA0 Universal Rack UR2-H
18-Slot High-Performance Rack for SIMATIC S7-400 PLC Systems
The Siemens 6ES7400-2JA00-0AA0 is a robust, 18-slot universal rack (UR2-H) engineered for demanding industrial automation applications. This rack provides the structural foundation for building scalable, high-availability S7-400 control systems with superior EMC performance and flexible configuration options.
🏗️ Why Choose the UR2-H Rack?
The S7-400 UR2-H rack is the gold standard for mission-critical automation systems:
- ✅ 18-Slot Capacity – Maximum module density for complex control applications
- ✅ Hot-Swap Capability – Replace modules without system shutdown (with redundant power)
- ✅ Superior EMC Design – Integrated shielding for harsh industrial environments
- ✅ Modular Expansion – Connect up to 21 racks for massive I/O capacity
- ✅ Proven Reliability – Deployed in power plants, refineries, and critical infrastructure worldwide
- ✅ Future-Proof Investment – Compatible with latest S7-400H redundant systems
📐 Technical Specifications
| Order Number | 6ES7400-2JA00-0AA0 |
| Product Family | SIMATIC S7-400 |
| Rack Type | UR2-H (Universal Rack, High-Performance) |
| Slot Count | 18 slots (numbered 1-18) |
| Rack Length | 2000mm (78.7 inches) |
| Mounting Type | 19-inch cabinet mounting or wall mounting |
| Backplane Bus | S7-400 high-speed backplane (up to 12 Mbps) |
| Power Supply Slots | Slots 1-2 (redundant power configuration supported) |
| CPU Slot | Slot 3 (fixed position for S7-400 CPUs) |
| I/O Module Slots | Slots 4-18 (15 slots for I/O, communication, function modules) |
| Max Module Width | 25mm to 100mm (varies by module type) |
| Grounding System | Integrated grounding bar with 360° shield connection |
| EMC Compliance | CE, FCC Class A, EN 61000-6-2/4 |
| Operating Temp | 0°C to +60°C (horizontal mounting) 0°C to +40°C (vertical mounting) |
| Storage Temp | -40°C to +70°C |
| Relative Humidity | 5% to 95% (non-condensing) |
| Vibration Resistance | IEC 60068-2-6 (10-58 Hz, 0.15mm amplitude) |
| Shock Resistance | IEC 60068-2-27 (15g, 11ms half-sine) |
| Protection Rating | IP20 (front panel) |
| Material | Aluminum profile with steel mounting brackets |
| Weight | Approx. 8.5 kg (empty rack) |
| Certifications | UL 508, cULus, FM, ATEX Zone 2, IECEx, GL, DNV |
| MTBF | >200,000 hours (proven in field installations) |
🔧 System Architecture & Configuration
Slot Assignment Rules
| Slot Number | Module Type | Notes |
|---|---|---|
| 1-2 | Power Supply (PS 405, PS 407) | Slot 1 mandatory, Slot 2 optional for redundancy |
| 3 | CPU (CPU 412, 414, 416, 417) | Fixed position, cannot be changed |
| 4-18 | I/O, Communication, Function Modules | Flexible assignment based on application needs |
Expansion Capabilities
- Central Rack: This UR2-H rack serves as the central controller rack
- Expansion Racks: Connect up to 21 expansion racks via ER1/ER2 racks and interface modules
- Total System Capacity: Up to 396 slots (18 slots × 22 racks) for massive I/O requirements
- Distributed I/O: Combine with Profibus DP or Profinet IO for unlimited expansion
Redundancy Options
- Redundant Power: Install two PS 407 power supplies in Slots 1-2
- Redundant CPUs: Use S7-400H CPUs (CPU 414H, 416H, 417H) for fault-tolerant control
- Redundant Communication: Dual CP modules for network redundancy
🏭 Industry Applications
⚡ Power Generation & Distribution
Challenge: Nuclear power plant requires 24/7 uptime with zero tolerance for control system failures.
Solution: Deploy S7-400H redundant CPUs in UR2-H racks with dual power supplies and fiber-optic communication rings.
Result: 99.999% availability, seamless failover during maintenance, compliance with IEC 61513 safety standards.
🛢️ Oil & Gas Refining
Challenge: Offshore platform needs explosion-proof control system for 200+ I/O points in hazardous areas.
Solution: UR2-H rack with ATEX-certified modules, remote I/O via Profibus DP, and intrinsically safe barriers.
Result: Safe operation in Zone 2 environments, reduced wiring costs, modular expansion for new wells.
🚗 Automotive Manufacturing
Challenge: Body-in-white welding line requires synchronized control of 48 robots with microsecond precision.
Solution: Multiple UR2-H racks networked via Profinet IRT, high-speed I/O modules, and motion control function modules.
Result: Deterministic cycle times, easy integration with Siemens Sinumerik CNC systems, scalable for new production lines.
💊 Pharmaceutical Production
Challenge: FDA-regulated batch processing requires full audit trails and 21 CFR Part 11 compliance.
Solution: S7-400 with UR2-H rack, integrated SCADA via WinCC, and electronic batch records.
Result: Complete traceability, validated system documentation, seamless integration with MES/ERP systems.
🛠️ Installation & Commissioning
Pre-Installation Checklist
- ✓ Verify cabinet dimensions (minimum 2100mm width for 2000mm rack)
- ✓ Ensure adequate ventilation (50mm clearance above/below rack)
- ✓ Confirm power supply capacity (calculate total module current draw)
- ✓ Prepare grounding infrastructure (low-impedance ground connection required)
- ✓ Review EMC guidelines (separate signal and power cable routing)
Step-by-Step Installation
-
Mechanical Mounting
- Install mounting brackets in 19-inch cabinet or on wall
- Secure rack using M6 screws (torque to 4-5 Nm)
- Verify rack is level using spirit level (critical for module seating)
-
Grounding Connection
- Connect grounding bar to cabinet ground using 10mm² copper cable
- Ensure <0.1Ω resistance between rack and ground point
- Install cable shields to 360° shield clamps on rack
-
Module Installation
- Install power supply in Slot 1 (and Slot 2 if redundant)
- Install CPU in Slot 3 (align guide rails carefully)
- Install I/O and communication modules in Slots 4-18
- Engage locking mechanisms on all modules
-
Backplane Verification
- Visually inspect backplane connectors for damage
- Ensure all modules are fully seated (no gaps)
- Check that module status LEDs are visible
-
Power-Up Sequence
- Energize power supply (verify green PWR LED)
- CPU should boot and enter RUN or STOP mode
- Check SF (System Fault) LED on CPU and modules
-
Software Configuration
- Use STEP 7 or TIA Portal to configure hardware
- Assign I/O addresses to modules
- Configure communication parameters (Profibus, Profinet, Ethernet)
- Download configuration to CPU
⚠️ Common Installation Mistakes
- ❌ Insufficient cabinet depth (rack requires 250mm depth minimum)
- ❌ Poor grounding (causes EMI issues and intermittent faults)
- ❌ Mixing S7-300 and S7-400 modules (incompatible backplanes)
- ❌ Overloading power supply (calculate total current before installation)
- ❌ Incorrect slot assignment (CPU must be in Slot 3)
📊 S7-400 Rack Comparison
| Rack Model | Slots | Length | Best For | Order Number |
|---|---|---|---|---|
| UR1 | 9 slots | 530mm | Compact systems, test benches | 6ES7400-1JA01-0AA0 |
| UR2 | 18 slots | 2000mm | Standard installations | 6ES7400-1JA11-0AA0 |
| UR2-H (This Product) | 18 slots | 2000mm | High-performance, redundant systems | 6ES7400-2JA00-0AA0 |
| CR2 | 18 slots | 2000mm | Central rack for multi-rack systems | 6ES7400-1TA01-0AA0 |
| ER1 | 9 slots | 530mm | Expansion racks (compact) | 6ES7400-1TA11-0AA0 |
| ER2 | 18 slots | 2000mm | Expansion racks (full-size) | 6ES7400-1TA21-0AA0 |
💡 Selection Guide: Choose UR2-H for new installations requiring maximum flexibility, hot-swap capability, and future redundancy options. For basic applications without redundancy, standard UR2 is more cost-effective.
🔌 Compatible Components
Power Supplies
- PS 405 (5A, 10A, 20A variants) – Standard power supplies
- PS 407 (10A, 20A, 40A variants) – High-performance with redundancy support
CPUs
- CPU 412-1, 412-2 – Entry-level S7-400 processors
- CPU 414-2, 414-3 – Mid-range with integrated Profibus/Ethernet
- CPU 416-2, 416-3 – High-performance for complex applications
- CPU 417-4 – Maximum performance with 16 MB memory
- CPU 414H, 416H, 417H – Redundant CPUs for fault-tolerant systems
I/O Modules
- SM 421/422 – Digital input/output modules
- SM 431/432 – Analog input/output modules
- SM 450/451 – Positioning and counting modules
Communication Processors
- CP 443-1 – Industrial Ethernet (Profinet, TCP/IP)
- CP 443-5 – Profibus DP master/slave
- CP 444-1 – Serial communication (RS232/RS485)
🛡️ Authenticity & Quality Assurance
⚠️ Counterfeit Rack Risks
Non-genuine S7-400 racks can cause catastrophic failures:
- 🔥 Backplane failures leading to system crashes
- ⚡ Poor grounding causing EMI-induced faults
- 💥 Structural weakness under module weight
- 🚫 Voided Siemens warranty on all installed modules
- ⚖️ Liability issues in safety-critical applications
✅ Industrial Control Hub Guarantee
- 🔒 100% Genuine Siemens – Factory-sealed packaging with holographic labels
- 📜 Full Traceability – Serial numbers and manufacturing certificates
- 🌍 Authorized Distributor – Verify at Siemens Industry Mall
- 🛡️ 24-Month Warranty – Manufacturer warranty honored globally
- 📦 Protective Packaging – Custom crating for damage-free shipping
- 📞 Technical Support – Pre-sales consultation and post-installation assistance
📦 Package Contents
- 1× Siemens 6ES7400-2JA00-0AA0 UR2-H rack (2000mm, 18 slots)
- Integrated backplane bus with 18 module connectors
- Grounding bar with shield connection clamps
- Mounting brackets and hardware kit
- Product documentation and certificate of conformity
Note: Modules, power supplies, and CPUs are sold separately. This is the rack structure only.
🤝 Technical Support & Services
Industrial Control Hub provides comprehensive support:
- 📧 System Design Consultation – Email us your I/O list for rack sizing recommendations
- 📚 Documentation Library – Access Siemens manuals, CAD drawings, and installation guides
- 🎓 Training Resources – Video tutorials on S7-400 system configuration
- 🔧 Installation Assistance – Remote support during commissioning
- 🔄 30-Day Returns – Hassle-free returns if unused and in original packaging
❓ Frequently Asked Questions
Q: What's the difference between UR2 and UR2-H racks?
A: UR2-H has enhanced EMC shielding, hot-swap capability, and support for redundant power supplies. UR2 is a basic version without these features.
Q: Can I use S7-300 modules in this rack?
A: No, S7-300 and S7-400 modules are not interchangeable. They have different backplane connectors and voltage requirements.
Q: How many expansion racks can I connect?
A: Up to 21 expansion racks (ER1 or ER2) can be connected to a central rack, for a total of 22 racks in one system.
Q: Do I need special tools for installation?
A: Basic tools required: screwdriver, torque wrench (4-5 Nm), spirit level, and multimeter for grounding verification.
Q: Is this rack suitable for outdoor installations?
A: No, IP20 rating is for indoor use only. For outdoor applications, install the rack inside a weatherproof enclosure (IP54 or higher).
Q: Can I hot-swap modules during operation?
A: Yes, with redundant power supplies and proper configuration, most modules can be replaced without shutting down the system.