
Product Description
Siemens 6ES7400-1JA01-0AA0 UR1 Universal Rack
9-Slot Aluminum Mounting Rack for SIMATIC S7-400 Advanced Controllers
The Siemens 6ES7400-1JA01-0AA0 is a precision-engineered universal rack (UR1) designed for SIMATIC S7-400 high-performance PLC systems. This 9-slot aluminum rack provides the structural foundation for building scalable, redundant automation solutions in mission-critical industrial applications.
🏗️ Why S7-400 UR1 Rack?
The S7-400 platform represents Siemens' flagship automation technology for complex, high-availability systems. The UR1 rack is the foundation that enables:
- ✅ Modular Scalability – Start with 9 slots, expand to 18 slots with ER1/ER2 racks
- ✅ Redundancy Support – Hot-swap CPUs, power supplies, and I/O modules without downtime
- ✅ High-Speed Backplane – 12 Mbps communication for deterministic control
- ✅ Industrial Durability – Anodized aluminum construction for harsh environments
- ✅ Global Certifications – UL, CE, ATEX, IECEx approved for worldwide deployment
📐 Technical Specifications
| Order Number | 6ES7400-1JA01-0AA0 |
| Product Designation | UR1 Universal Rack |
| System Compatibility | SIMATIC S7-400 (all CPU variants) |
| Slot Configuration | 9 slots total (1 PS + 1 CPU + 7 I/O/CP) |
| Slot Numbering | Slots 1-9 (left to right) |
| Backplane Bus | P-bus (12 Mbps) + K-bus (communication) |
| Material | Anodized aluminum profile |
| Mounting Type | Wall/cabinet mounting (horizontal installation) |
| Dimensions (W×H×D) | 530mm × 290mm × 219mm |
| Weight | Approx. 3.5 kg (without modules) |
| Operating Temp | 0°C to +60°C (horizontal mounting) 0°C to +40°C (vertical mounting) |
| Storage Temp | -40°C to +70°C |
| Humidity | 5% to 95% RH (non-condensing) |
| Vibration Resistance | IEC 60068-2-6 (10-58 Hz, 0.15mm amplitude) |
| Shock Resistance | IEC 60068-2-27 (15g, 11ms half-sine) |
| EMC Compliance | EN 61000-6-2 (immunity), EN 61000-6-4 (emission) |
| Safety Certifications | CE, UL 508, cULus, FM, ATEX Zone 2, IECEx |
| Protection Rating | IP20 (front panel) |
| MTBF | >200,000 hours (proven reliability) |
| Warranty | 24 months (manufacturer warranty) |
🔧 Rack Architecture & Slot Assignment
Standard Slot Configuration
| Slot | Module Type | Typical Components |
|---|---|---|
| Slot 1 | Power Supply (mandatory) | PS 405, PS 407 (5A, 10A, 20A variants) |
| Slot 2 | CPU (mandatory) | CPU 412, 414, 416, 417 (standard or redundant) |
| Slots 3-9 | I/O, CP, FM modules | Digital/analog I/O, communication processors, function modules |
Backplane Bus Architecture
- P-Bus (Peripheral Bus): 12 Mbps data transfer for I/O modules, deterministic cycle times
- K-Bus (Communication Bus): Inter-CPU communication for redundant configurations
- Power Distribution: 5V DC and 24V DC distributed via backplane to all modules
🔌 Compatible Components
Power Supplies (Slot 1)
- 6ES7405-0KA02-0AA0 (PS 405, 5A)
- 6ES7405-0KR02-0AA0 (PS 405, 10A)
- 6ES7407-0KA02-0AA0 (PS 407, 10A)
- 6ES7407-0KR02-0AA0 (PS 407, 20A)
CPUs (Slot 2)
- CPU 412 Series (6ES7412-xxxx-xxxx)
- CPU 414 Series (6ES7414-xxxx-xxxx)
- CPU 416 Series (6ES7416-xxxx-xxxx)
- CPU 417 Series (6ES7417-xxxx-xxxx)
I/O Modules (Slots 3-9)
- Digital Input: SM 421 (6ES7421-xxxx-xxxx)
- Digital Output: SM 422 (6ES7422-xxxx-xxxx)
- Analog Input: SM 431 (6ES7431-xxxx-xxxx)
- Analog Output: SM 432 (6ES7432-xxxx-xxxx)
- Communication: CP 443 (Profibus, Profinet, Ethernet)
- Function Modules: FM 450, FM 451, FM 452, FM 458
🛠️ Installation & Commissioning
Pre-Installation Checklist
- ✓ Verify cabinet dimensions (minimum 600mm width recommended)
- ✓ Ensure adequate ventilation (50mm clearance above/below rack)
- ✓ Confirm power supply capacity (calculate total module consumption)
- ✓ Prepare grounding infrastructure (PE connection required)
Step-by-Step Installation
-
Mounting the Rack
- Position rack horizontally in cabinet at desired height
- Use pre-drilled mounting holes (M6 screws recommended)
- Verify rack is level using spirit level (critical for module seating)
- Secure rack firmly to prevent vibration-induced loosening
-
Grounding Connection
- Connect rack grounding terminal to cabinet PE rail
- Use minimum 6mm² copper wire for grounding
- Ensure low-impedance ground path (<0.1Ω resistance)
-
Module Installation Sequence
- Install power supply in Slot 1 (do not power on yet)
- Install CPU in Slot 2
- Install I/O and communication modules in Slots 3-9 (left to right)
- Verify all modules are fully seated (locking mechanisms engaged)
-
Power-Up Procedure
- Connect 24V DC to power supply input terminals
- Verify power supply LED indicators (green = OK)
- Check CPU status LEDs (SF, BF, RUN/STOP)
- Use STEP 7 to download configuration and verify rack topology
💡 Installation Best Practices
- Leave 100mm clearance on left/right sides for cable routing
- Use cable ducts to organize field wiring and prevent clutter
- Label all modules with slot numbers and functional descriptions
- Document rack configuration in STEP 7 project for future reference
🏭 Industry Applications
Oil & Gas Processing
Deploy S7-400 UR1 racks in redundant configurations for critical pipeline control, compressor stations, and offshore platforms. Hot-swappable modules ensure zero downtime during maintenance.
Power Generation
Control turbine governors, boiler management systems, and grid synchronization in coal, gas, and nuclear power plants. High-speed backplane supports sub-millisecond control loops.
Automotive Manufacturing
Orchestrate body-in-white welding lines, paint shops, and final assembly with deterministic I/O scanning. Scalable architecture accommodates 500+ I/O points per rack system.
Chemical & Pharmaceutical
Implement batch control, recipe management, and regulatory compliance (FDA 21 CFR Part 11) in GMP-certified production facilities. ATEX/IECEx certification for hazardous areas.
Water & Wastewater
Manage SCADA systems for municipal treatment plants with distributed I/O across multiple UR1/ER1 racks. Profibus DP integration for remote pump stations.
📊 Rack Expansion Options
| Rack Type | Order Number | Slots | Use Case |
|---|---|---|---|
| UR1 (This Product) | 6ES7400-1JA01-0AA0 | 9 slots | Central rack for compact systems |
| UR2 | 6ES7400-1JA11-0AA0 | 18 slots | Central rack for large systems |
| ER1 | 6ES7400-1TA01-0AA0 | 9 slots | Expansion rack (requires IM 460) |
| ER2 | 6ES7400-1TA11-0AA0 | 18 slots | Large expansion rack (requires IM 460) |
| CR2 | 6ES7400-2JA00-0AA0 | 18 slots | Segmented rack for redundant CPUs |
Expansion Strategy: Start with UR1 (9 slots) for initial deployment. Add ER1/ER2 expansion racks using IM 460 interface modules when I/O requirements exceed 7 modules. Maximum configuration: 1 central rack + 21 expansion racks = 198 total slots.
⚖️ S7-400 vs. S7-300 vs. S7-1500
| Feature | S7-400 (This Rack) | S7-300 | S7-1500 |
|---|---|---|---|
| Performance | ⭐⭐⭐⭐⭐ High-end | ⭐⭐⭐ Mid-range | ⭐⭐⭐⭐⭐ High-end |
| Redundancy | ✅ Full H-system support | ❌ Not supported | ✅ R-system support |
| Max I/O Points | 65,536 (with expansion) | 2,048 | 32,768 |
| Backplane Speed | 12 Mbps | 1.5 Mbps | Up to 2 Gbps (backplane bus) |
| Hot-Swap | ✅ CPU, PS, I/O modules | ❌ Not supported | ✅ I/O modules only |
| Best For | Legacy systems, proven reliability | Small to medium machines | New projects, IT integration |
💡 When to Choose S7-400: Select S7-400 UR1 for mission-critical applications requiring proven reliability, hot-swap redundancy, and compatibility with existing S7-400 infrastructure. For new greenfield projects, consider S7-1500 for modern features and higher performance.
🛡️ Authenticity & Quality Assurance
⚠️ Counterfeit Rack Risks
Non-genuine S7-400 racks can cause catastrophic failures:
- 🔥 Backplane shorts leading to module damage
- ⚡ Poor grounding causing EMI-induced faults
- 💥 Structural failure under module weight
- 🚫 Voided Siemens warranty on entire system
- ⚖️ Regulatory non-compliance (UL, CE, ATEX)
✅ Industrial Control Hub Guarantee
- 🔒 100% Genuine Siemens – Factory-sealed packaging with holographic labels
- 📜 Full Traceability – Serial numbers and manufacturing dates on every rack
- 🌍 Authorized Distributor – Verify our credentials at Siemens Industry Mall
- 🛡️ 24-Month Warranty – Manufacturer warranty honored globally
- 📦 Secure Shipping – Custom crating to prevent damage during transit
- 📞 Technical Support – Pre-sales consultation and post-purchase assistance
📦 Package Contents
- 1× Siemens 6ES7400-1JA01-0AA0 UR1 universal rack (9-slot)
- Mounting hardware kit (screws and brackets)
- Grounding terminal and connection hardware
- Product documentation and certificate of conformity
Note: Power supply, CPU, and I/O modules are NOT included. Order separately based on your system requirements.
🤝 Technical Support & Services
Industrial Control Hub provides comprehensive support:
- 📧 System Design Consultation – Email us your I/O list for rack sizing recommendations
- 📚 Documentation Library – Access Siemens manuals, CAD drawings, and configuration guides
- 🎓 Training Resources – STEP 7 configuration tutorials and best practices
- 🔧 Installation Assistance – Remote support for commissioning and troubleshooting
- 🔄 30-Day Returns – Hassle-free returns if unused and in original packaging
❓ Frequently Asked Questions
Q: What's the difference between UR1 and UR2 racks?
A: UR1 has 9 slots (compact systems), UR2 has 18 slots (large systems). Both are central racks.
Q: Can I use S7-300 modules in an S7-400 rack?
A: No, S7-300 and S7-400 modules are not interchangeable due to different backplane architectures.
Q: How many expansion racks can I connect?
A: Up to 21 expansion racks (ER1/ER2) using IM 460 interface modules, for a maximum of 198 slots.
Q: Does this rack support redundant CPUs?
A: Yes, UR1 supports H-system redundancy with two CPUs in Slots 2 and 3 (requires redundant power supplies).
Q: Can I mount the rack vertically?
A: Yes, but operating temperature is derated to 0-40°C (vs. 0-60°C horizontal). Ensure adequate ventilation.
Q: Is this rack compatible with S7-1500 modules?
A: No, S7-1500 uses a completely different rack system (rail-mounted). Not compatible with S7-400 racks.