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GJR5252400R0101 | ABB 07DI92 Digital I/O Module 32-Channel 24VDC

GJR5252400R0101 | ABB 07DI92 Digital I/O Module 32-Channel 24VDC

  • Manufacturer: ABB

  • Product No.: 07DI92 GJR5252400R0101

  • Condition:1000 in stock

  • Product Type: Digital I/O Module

  • Product Origin: 4013614267659

  • Payment: T/T, Western Union

  • Weight: 590g

  • Shipping port: Xiamen

  • Warranty: 12 months

  • 24/7 Support
  • 30-Day Returns
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ABB 07DI92 Digital I/O Module - High-Density 32-Channel Input Solution

The ABB 07DI92 Digital I/O Module (Part Number: GJR5252400R0101) delivers robust 32-channel digital input capability for ABB AC31 control systems. This German-engineered module features dual isolation groups and current-sourcing architecture, providing reliable field signal acquisition in demanding industrial automation environments including Advant OCS and 800xA DCS platforms.

Technical Specifications

Parameter Value
Part Number GJR5252400R0101
Type Designation 07DI92:AC31
EAN Barcode 4013614267659
Input Channels 32 digital inputs (24VDC)
Input Type Current sourcing, 1-wire connection
Isolation Architecture Two groups of 16 channels (galvanically isolated)
Nominal Input Voltage 24 VDC
Logic Level 0 (Low) 0-5 VDC
Logic Level 1 (High) 15-30 VDC
Input Current (per channel) Approx. 7 mA @ 24VDC
Response Time <2 ms (configurable filtering)
Compatible Termination Units TU810, TU812, TU814, TU830, TU833, TU838
Operating Temperature 0°C to +55°C
Storage Temperature -25°C to +75°C
Dimensions (H×W×D) 140 mm × 120 mm × 85 mm
Weight 0.59 kg
Country of Origin Germany (DE)
HS Code 85389099
Certifications ABS 1SAA960000-0102, CE marked

Key Features

  • High Channel Density: 32 inputs in compact DIN rail module reduce panel space and wiring costs
  • Dual Isolation Groups: Two 16-channel groups provide electrical isolation for mixed-voltage applications
  • Current Sourcing Design: Simplified wiring with common ground, ideal for PNP sensors and switches
  • Flexible Termination: Compatible with six different TU module types for various field wiring needs
  • Industrial Hardened: 0-55°C operation range supports non-climate-controlled installations
  • Hot-Swappable: Replace module without system shutdown when used with redundant configurations

System Compatibility

The 07DI92 module integrates seamlessly with:

  • ABB 800xA DCS: Versions 4.0, 4.1, 5.0, 5.1, 6.0 (S800 I/O system)
  • Advant OCS with Master SW: Via Advant Fieldbus 100 communication
  • Advant OCS with MOD 300 SW: Direct AC31 bus connection
  • Compact Product Suite: Versions 4.1, 5.0, 5.1

Industrial Applications

  • Process Control: Monitor valve positions, pump status, and alarm contacts in chemical, oil & gas, and pharmaceutical plants
  • Safety Systems: Interface emergency stop circuits, safety interlocks, and protective relay contacts in SIL-rated applications
  • Machine Automation: Acquire limit switch, proximity sensor, and photoelectric sensor signals in packaging and material handling systems
  • Building Management: Collect HVAC status, access control, and fire alarm signals in commercial facilities
  • Power Generation: Monitor breaker positions, turbine status, and auxiliary equipment in power plants and substations

Installation & Configuration

Mounting: Snap module onto DIN rail, connect to AC31 bus via termination unit. Ensure proper grounding of isolation groups.

Wiring: Use 0.5-2.5 mm² wire for field connections. Observe polarity for current-sourcing inputs (sensor positive to input, sensor negative to common).

Configuration: Use ABB Control Builder or 800xA engineering tools to assign I/O addresses and configure input filtering (0.2-20 ms range).

Diagnostics: Module features LED indicators for power, bus communication, and channel status. Supports online diagnostics via DCS.

Troubleshooting Guide

Issue Possible Cause Solution
No communication LED Module not seated properly on bus Reseat module, verify termination unit connection
Input not responding Incorrect wiring polarity or open circuit Verify sensor wiring, check 24VDC supply voltage
Intermittent readings Loose terminal connections or EMI interference Tighten terminals, route signal cables away from power wiring
All inputs stuck high/low Common ground fault or isolation failure Check isolation group grounding, replace module if damaged

Ordering & Availability

  • Condition: New, factory sealed with ABB warranty
  • Lead Time: Stock item, ships within 3-5 business days
  • Minimum Order: 1 piece
  • Packaging: Anti-static bag with installation guide
  • Warranty: 24 months from shipment date
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Product Description

ABB 07DI92 Digital I/O Module - High-Density 32-Channel Input Solution

The ABB 07DI92 Digital I/O Module (Part Number: GJR5252400R0101) delivers robust 32-channel digital input capability for ABB AC31 control systems. This German-engineered module features dual isolation groups and current-sourcing architecture, providing reliable field signal acquisition in demanding industrial automation environments including Advant OCS and 800xA DCS platforms.

Technical Specifications

Parameter Value
Part Number GJR5252400R0101
Type Designation 07DI92:AC31
EAN Barcode 4013614267659
Input Channels 32 digital inputs (24VDC)
Input Type Current sourcing, 1-wire connection
Isolation Architecture Two groups of 16 channels (galvanically isolated)
Nominal Input Voltage 24 VDC
Logic Level 0 (Low) 0-5 VDC
Logic Level 1 (High) 15-30 VDC
Input Current (per channel) Approx. 7 mA @ 24VDC
Response Time <2 ms (configurable filtering)
Compatible Termination Units TU810, TU812, TU814, TU830, TU833, TU838
Operating Temperature 0°C to +55°C
Storage Temperature -25°C to +75°C
Dimensions (H×W×D) 140 mm × 120 mm × 85 mm
Weight 0.59 kg
Country of Origin Germany (DE)
HS Code 85389099
Certifications ABS 1SAA960000-0102, CE marked

Key Features

  • High Channel Density: 32 inputs in compact DIN rail module reduce panel space and wiring costs
  • Dual Isolation Groups: Two 16-channel groups provide electrical isolation for mixed-voltage applications
  • Current Sourcing Design: Simplified wiring with common ground, ideal for PNP sensors and switches
  • Flexible Termination: Compatible with six different TU module types for various field wiring needs
  • Industrial Hardened: 0-55°C operation range supports non-climate-controlled installations
  • Hot-Swappable: Replace module without system shutdown when used with redundant configurations

System Compatibility

The 07DI92 module integrates seamlessly with:

  • ABB 800xA DCS: Versions 4.0, 4.1, 5.0, 5.1, 6.0 (S800 I/O system)
  • Advant OCS with Master SW: Via Advant Fieldbus 100 communication
  • Advant OCS with MOD 300 SW: Direct AC31 bus connection
  • Compact Product Suite: Versions 4.1, 5.0, 5.1

Industrial Applications

  • Process Control: Monitor valve positions, pump status, and alarm contacts in chemical, oil & gas, and pharmaceutical plants
  • Safety Systems: Interface emergency stop circuits, safety interlocks, and protective relay contacts in SIL-rated applications
  • Machine Automation: Acquire limit switch, proximity sensor, and photoelectric sensor signals in packaging and material handling systems
  • Building Management: Collect HVAC status, access control, and fire alarm signals in commercial facilities
  • Power Generation: Monitor breaker positions, turbine status, and auxiliary equipment in power plants and substations

Installation & Configuration

Mounting: Snap module onto DIN rail, connect to AC31 bus via termination unit. Ensure proper grounding of isolation groups.

Wiring: Use 0.5-2.5 mm² wire for field connections. Observe polarity for current-sourcing inputs (sensor positive to input, sensor negative to common).

Configuration: Use ABB Control Builder or 800xA engineering tools to assign I/O addresses and configure input filtering (0.2-20 ms range).

Diagnostics: Module features LED indicators for power, bus communication, and channel status. Supports online diagnostics via DCS.

Troubleshooting Guide

Issue Possible Cause Solution
No communication LED Module not seated properly on bus Reseat module, verify termination unit connection
Input not responding Incorrect wiring polarity or open circuit Verify sensor wiring, check 24VDC supply voltage
Intermittent readings Loose terminal connections or EMI interference Tighten terminals, route signal cables away from power wiring
All inputs stuck high/low Common ground fault or isolation failure Check isolation group grounding, replace module if damaged

Ordering & Availability

  • Condition: New, factory sealed with ABB warranty
  • Lead Time: Stock item, ships within 3-5 business days
  • Minimum Order: 1 piece
  • Packaging: Anti-static bag with installation guide
  • Warranty: 24 months from shipment date

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