Product Description
📘 Product Overview
| Field | Details |
|---|---|
| Manufacturer | Emerson (DeltaV M-series) |
| Model Numbers | VE4002S1T2B5 (DO Card + Terminal Block), KJ3204X1-BA1 (DO Card), KJ4001X1-CJ1 (Terminal Block) |
| Product Type | Discrete Output, 32-Channel, 24 VDC High-Side with 32-Channel Terminal Block |
| System Compatibility | DeltaV M-series Traditional I/O, not compatible with S-series controller carriers |
| Applications | Industrial process control, automation, distributed control systems |
| Features | Modular design, plug-and-play, high-side switching, keying system, supports redundancy, non-sparking field circuits |
| Keying | B4 (DO, 32-Channel, 24 VDC High-Side) |
⚡ Electrical Specifications
| Parameter | Specification |
|---|---|
| Output Type | Discrete Output, 24 VDC High-Side (sourcing) |
| Number of Channels | 32 channels |
| Output Range | 24 VDC ± 10% |
| Output Rating | 100 mA per channel |
| Off-State Leakage | 0.1 mA maximum |
| LocalBus Power | 12 VDC at 150 mA (100 mA typical, 150 mA maximum) |
| Bussed Field Power | 24 VDC at 3.2 A per card |
| Field Circuit Power | 3.2 A at 24 VDC per I/O interface; 100 mA per channel |
| Isolation | Each channel optically isolated from the system, factory tested to 1500 VDC |
| Return | Uses common return |
| Field Wiring | 2-wire, non-arcing; 2-wire, non-sparking (nA) |
| Terminal Block | 32-screw termination block (KJ4001X1-CJ1) |
| Input Power (Terminal Block) | 30 VDC at 1 A |
🔌 Functional Specifications
| Parameter | Specification |
|---|---|
| Channel Configuration | 32 channels, individually configurable |
| Configurable Output Types | - Discrete Output: Output stays in last state submitted by controller - Momentary Output: Active for 100 ms to 100 s - Continuous Pulse Output: Active as percentage of base period (100 ms to 100 s, 5 ms resolution) |
| Switching Type | High-Side (switches positive leg to avoid current in field wiring when off) |
| Load Compatibility | Resistive, inductive loads (e.g., solenoids, relays) with external diode for inductive loads |
| Redundancy | Not supported for 32-channel DO card (redundancy available for 8-channel DO cards) |
| Diagnostics | Hardware integrity errors reported via DeltaV system alerts, logged in Event Chronicle |
| Switchover | Not applicable (simplex mode only for 32-channel DO) |
| Terminal Block Keying | Rotary keying system, set to B4 for compatibility with KJ3204X1-BA1 |
🌡️ Environmental Specifications
| Parameter | Specification |
|---|---|
| Operating Temperature | -40 to +70°C (-40 to +158°F) |
| Storage Temperature | -40 to +85°C (-40 to +185°F) |
| Relative Humidity | 5% to 95%, non-condensing |
| Vibration | 1 mm peak-to-peak from 2 to 13.2 Hz (KJ4001X1-CJ1) or 5 to 16 Hz (I/O card); 0.7 g from 13.2 to 150 Hz (KJ4001X1-CJ1) or 0.5 g from 16 to 150 Hz (I/O card) |
| Shock | 10 g half-sine wave for 11 ms |
| Airborne Contaminants | ISA-S71.04-1985, Class G3, conformal coating |
| Protection Rating | IP20, NEMA 12 |
✅ Certifications and Compliances
| Standard | Details |
|---|---|
| Hazardous Atmosphere (KJ3204X1-BA1) | II 3G Ex nA IIC Gc; FM12ATEX0090U; IECEx FMG 12.0035U; Class I, Div 2, Groups A, B, C, D, T4 |
| Hazardous Atmosphere (KJ4001X1-CJ1) | II 3G Ex ec IIC Gc; FM18ATEX0076U; IECEx FMG 18.0030U; FM21UKEX0199U; Class I, Div 2, Groups A, B, C, D; Class I, Zone 2 AEx/Ex ec IIC T4 Gc; FM18US0277U; FM19CA0005U |
| CE | EMC: EN 61326-3-1:2006; LVD: Directive 2006/95/EC |
| FM (USA) | FM 3600:2011, FM 3611:2004, FM 3810:2005, ANSI/ISA 60079-0:2009, ANSI/ISA 60079-15:2009 |
| CSA (Canada) | CSA C22.2 No. 213-M1987, CSA C22.2 No. 61010-1:2004, CAN/CSA-E60079-0:2007, CAN/CSA-E60079-15:2002 |
| ATEX | ATEX 94/9/EC, EN60079-0:2009, EN60079-15:2005, EN60079-15:2010 |
| IECEx | IEC60079-0:2007, IEC60079-15:2005, IEC60079-15:2010 |
| Marine Certifications | IACS E10:2006 Rev. 5, DNV 2.4:2006, ABS Certificate, Bureau Veritas, DNV Marine Certificate, Lloyds Register |
| Other | GOST Zone 2 (Russian), POCC US.ГБ05.803564, EAC Zone 2 (Russian, Belarus, Kazakhstan), CR UK, LR 108860 |
🛠️ Installation and Mounting
| Parameter | Details |
|---|---|
| Mounting | DIN rail via I/O interface carrier |
| Installation | Plug-and-play, hot-swappable in safe areas; non-sparking field circuits must be de-energized in hazardous areas |
| Removal/Insertion | Cannot be removed/inserted with system power energized in hazardous areas; one unit at a time in non-hazardous areas |
| Wiring | 32-screw termination block (KJ4001X1-CJ1), supports multi-core home run cables |
| Keying System | Two rotary keying posts (B4) to ensure compatibility with KJ3204X1-BA1 |
| Terminal Block | KJ4001X1-CJ1, 32-channel screw termination block |
| Mass Termination Option | 40-pin Mass Termination Block (VE4002S1T2B6) |
📏 Physical Specifications
| Parameter | Specification |
|---|---|
| Dimensions (I/O Card) | H: 10.7 cm (4.2 in), W: 4.1 cm (1.6 in), D: 10.5 cm (4.1 in) |
| Weight | Not specified (typical for I/O cards ~0.5 kg, terminal block ~0.2 kg) |