
Product Description
Emerson EPRO PR6424/000-010 + CON021 Eddy Current Sensor & Converter System
The Emerson EPRO PR6424/000-010 paired with CON021/916-100 converter delivers precision displacement and vibration monitoring for critical turbomachinery applications. This factory-matched sensor-converter kit provides API 670-compliant eddy current measurement with exceptional linearity and reliability for rotating equipment protection in power generation, oil & gas, and industrial process environments.
Technical Specifications
- Sensor Model: PR6424/000-010 (16mm probe diameter)
- Converter Model: CON021/916-100
- Sensing Technology: Non-contact eddy current induction
- Sensitivity: 4 V/mm with ±1.5% linearity across full range
- Measurement Range: 0-1,000 µm displacement, optimized for shafts ≥80mm diameter
- Frequency Response: DC to 20 kHz (-3 dB), rise time <15 µs
- Output Signals: 4-20 mA / 0-10 V DC (field-configurable)
- Operating Temperature: Probe: -35°C to +180°C | Converter: -30°C to +100°C
- Cable Configuration: 1-10m armored PTFE with Lemo self-locking connector
- Protection Rating: IP68 (probe) / IP20 (converter)
- Compliance: API 670, ATEX Zone 1, CE, UL certified
- System Weight: 0.8 kg complete kit
Application Solutions
This precision monitoring system excels in demanding industrial environments where shaft displacement and vibration data are critical for predictive maintenance and equipment protection:
- Gas & Steam Turbines: Axial and radial position monitoring in GE, Siemens, and Mitsubishi turbine installations, preventing catastrophic rubs during transient operations and load changes
- Centrifugal Compressors: Real-time eccentricity detection in petrochemical and natural gas processing facilities, enabling early detection of bearing wear and rotor imbalance
- Hydro Generators: Continuous shaft displacement tracking in variable-flow pump-turbine configurations, supporting grid stability and equipment longevity
- Industrial Fans & Blowers: Vibration baseline monitoring for large-scale HVAC and process ventilation systems, reducing unplanned downtime by up to 40%
Key Performance Benefits
- Factory-calibrated sensor-converter pairing ensures 0.5% full-scale accuracy out of the box
- Extended probe tip design withstands harsh steam and chemical environments without recalibration
- Direct 4-20 mA integration with DCS and PLC systems reduces installation complexity and wiring costs
- Proven in 45,000+ global installations with 99.99% fault prediction accuracy over 15-year service life
- Compatible with legacy Bently Nevada 3300 XL and 3500 monitoring systems for seamless retrofits
Package Contents & Condition
- PR6424/000-010 eddy current probe with mounting hardware
- CON021/916-100 signal converter module
- Factory calibration certificate (±0.5% FS traceable to NIST standards)
- Installation torque specifications and API mounting flange kit
- 24-month comprehensive warranty with full technical support
- Condition: Factory new, sealed in original packaging
- Stock Status: Ready for 24-hour worldwide dispatch from certified inventory
Upgrade & Compatibility Path
This system serves as a direct pin-compatible upgrade from PR6423/000-010 sensors, offering improved tip focus and thermal stability. It integrates seamlessly with Emerson MMS 6000 rack monitors, CON041 high-frequency conditioners, and shaft speed keyphasor modules for comprehensive machinery protection architectures.
Related EPRO Monitoring Solutions
- Emerson EPRO PR6423/011-100 + CON021 Sensor Kit
- Emerson EPRO PR6426/010-140 + CON021 Extended Range System
- Emerson EPRO CON021/913-040 Signal Converter Module
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