
Product Description
📡 Emerson 5X00109G02A – 8-Channel Analog Input Module for Ovation DCS
Precision signal acquisition meets industrial-grade reliability. The 5X00109G02A transforms raw 4-20mA field signals into high-resolution digital data, giving your Ovation DCS the eyes and ears it needs to monitor critical process variables in real time.
🔍 Signal Intelligence at the Edge
Modern process control demands more than simple analog-to-digital conversion. This module integrates HART protocol communication on every channel, unlocking diagnostic data buried inside smart transmitters—calibration dates, sensor health, process alerts—without interrupting the primary 4-20mA control loop. Your operators see not just what the temperature is, but whether the sensor is drifting.
🏗️ Built for the Real World
Refineries: Monitor reactor temperatures, distillation column pressures, and flow rates across crude processing units. The module's 16-bit resolution captures subtle process variations that 12-bit systems miss—critical when a 0.5°C shift signals catalyst deactivation.
Power Plants: Track boiler drum levels, steam pressures, and feedwater flows with ±0.1% accuracy. Dual-redundant controller configurations ensure continuous data acquisition even during module hot-swap maintenance.
Pharmaceutical Manufacturing: Validate batch reactor conditions for FDA 21 CFR Part 11 compliance. Built-in diagnostics log sensor faults and out-of-range alarms, creating audit trails that survive regulatory inspections.
Water Treatment: Measure pH, turbidity, chlorine residuals, and flow totalizers across multi-stage filtration systems. Isolated input channels prevent ground loops in electrically noisy pump stations.
⚙️ Technical Deep Dive
| Input Channels | 8 differential analog inputs |
| Signal Types | 4-20mA (HART-enabled), 1-5VDC |
| Resolution | 16-bit ADC (0.0015% of span) |
| Accuracy | ±0.1% of reading ±0.05% of span |
| Update Rate | 100ms per channel (configurable) |
| Isolation | Channel-to-logic: 1500VAC; Channel-to-channel: 250VAC |
| HART Support | Simultaneous on all 8 channels |
| Operating Range | -40°C to +70°C (-40°F to +158°F) |
| Certifications | FM, CSA, ATEX, IECEx, SIL 2 capable |
🛠️ Deployment Advantages
Hot-Swap Architecture: Replace failed modules without shutting down the DCS. The Ovation controller automatically re-establishes communication and resumes data logging within 2 seconds.
Predictive Diagnostics: AMS Device Manager integration monitors input drift, wiring resistance, and loop power consumption. Schedule calibration before sensors fail, not after.
Hazardous Area Ready: Intrinsically safe barriers enable deployment in Class I Division 1 and ATEX Zone 1 locations—no need for separate marshalling cabinets.
🔗 System Compatibility
Mounts in Ovation I/O chassis (1X00, 3X00 series) alongside digital I/O and communication modules. Supports both simplex and redundant controller configurations. Backward-compatible with legacy Ovation systems running firmware v3.5+.
📦 In the Box
5X00109G02A analog input module, terminal block assembly, installation guide, calibration certificate. Field wiring and barriers sold separately.
Transform field signals into actionable intelligence. The 5X00109G02A delivers the precision and reliability your critical processes demand.