
Product Description
📡 Emerson 5X00109G01 – Precision Analog Input Module for Ovation DCS
Transform raw sensor signals into actionable process intelligence. The Emerson 5X00109G01 analog input module captures real-time data from thermocouples, RTDs, pressure transmitters, and flow meters—delivering the measurement accuracy that keeps refineries, power plants, and chemical facilities running within specification.
🔬 Measurement Excellence
Eight independent input channels simultaneously acquire 4-20mA, 0-10VDC, and millivolt signals with 16-bit resolution. Each channel features individual cold-junction compensation for thermocouple linearization, programmable input filtering to reject 50/60Hz noise, and diagnostic alarms that flag sensor failures before they cascade into process upsets.
🌡️ Real-World Deployment Scenarios
Petrochemical Distillation: Monitor column temperatures at multiple tray elevations using Type K thermocouples. The module's 0.1°C accuracy ensures precise separation of hydrocarbon fractions, maximizing yield of high-value products while meeting environmental emission limits.
Steam Turbine Control: Track bearing temperatures, vibration sensors, and lube oil pressure across generator sets. Sub-millisecond scan rates detect anomalies during startup transients, triggering protective shutdowns before catastrophic bearing failures occur.
Pharmaceutical Bioreactors: Acquire pH, dissolved oxygen, and temperature from fermentation vessels under FDA 21 CFR Part 11 compliance. Built-in signal validation flags out-of-range readings, ensuring batch integrity and audit trail completeness.
Water Treatment SCADA: Interface with turbidity meters, chlorine analyzers, and flow totalizers across distributed pump stations. The module's wide operating temperature range (-40°C to +70°C) eliminates the need for climate-controlled enclosures in remote installations.
⚙️ Technical Architecture
| Input Channels | 8 universal analog inputs |
| Signal Types | 4-20mA, 0-10VDC, ±10VDC, mV (thermocouple/RTD) |
| Resolution | 16-bit (0.0015% of span) |
| Accuracy | ±0.1% of reading ±0.05% of span |
| Update Rate | 100ms per channel (configurable) |
| Isolation | Channel-to-bus: 1500VAC; Channel-to-channel: 250VAC |
| Diagnostics | Open circuit, short circuit, over-range detection |
| Certifications | UL, CE, ATEX, IECEx, SIL 2 capable |
🛠️ Configuration & Commissioning
The 5X00109G01 auto-detects sensor types during startup, eliminating manual jumper configuration. Engineers use Emerson's DeltaV Operate interface to assign engineering units, set alarm thresholds, and enable square-root extraction for differential pressure flow calculations—all without taking the module offline.
Hot-swap capability allows module replacement during live process operation. The Ovation controller buffers the last valid readings, preventing control loop disruptions during the 3-second swap window.
🔒 Safety & Compliance
SIL 2 certification per IEC 61508 enables deployment in safety-instrumented systems (SIS) for emergency shutdown logic. ATEX Zone 2 approval permits installation in hazardous areas when paired with approved barriers. NAMUR NE 43 compliance ensures compatibility with smart transmitters from all major vendors.
📦 Delivery Package
5X00109G01 analog input module, I/O chassis mounting clips, terminal block labels, calibration certificate. Field wiring and termination panels sold separately.
Elevate your process visibility. The 5X00109G01 delivers the measurement fidelity that separates world-class operations from the rest.