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CON031+PR6423/000-101 Emerson EPRO 8mm Eddy Current Proximity Sensor

CON031+PR6423/000-101 Emerson EPRO 8mm Eddy Current Proximity Sensor

  • Manufacturer: Emerson

  • Product No.: CON031+PR6423/000-101

  • Condition:1000 in stock

  • Product Type: Eddy Current Proximity Sensor

  • Product Origin: CON031PR6423000101

  • Payment: T/T, Western Union

  • Weight: 1000g

  • Shipping port: Xiamen

  • Warranty: 12 months

  • 24/7 Support
  • 30-Day Returns
  • Fast Shipping

🎯 Precision Non-Contact Displacement Measurement System

The CON031+PR6423/000-101 combines Emerson's advanced CON031 signal converter with the PR6423/000-101 8mm eddy current probe, creating a complete vibration and displacement monitoring solution for rotating machinery. This non-contact sensing system delivers micron-level accuracy for critical turbomachinery protection in power generation, petrochemical, and heavy industrial applications.

📊 Performance Specifications

Probe Diameter: 8mm (M8 × 1 thread)
Measurement Range: 0-2mm (0-80 mils)
Sensitivity (ISF): 8.0 V/mm ±5% (200 mV/mil)
Linearity Error: ±1% FSO over calibrated range
Frequency Response: DC to 10 kHz (-3dB)
Operating Temp: -30°C to +120°C probe tip
Output Signal: -2V to -20V DC (buffered)
Cable Length: Standard 5m or 9m extension available
Target Material: Calibrated for 4140 steel (custom available)

🔍 Application Engineering

Turbomachinery Monitoring: Essential for measuring shaft radial vibration, axial position, and differential expansion in steam turbines, gas turbines, and centrifugal compressors. The 8mm probe size fits standard API 670 mounting configurations for machinery protection systems.

Bearing Clearance Analysis: Track journal bearing wear patterns and oil film thickness in real-time. The high-frequency response captures transient events during startup/shutdown sequences that predict bearing failures weeks in advance.

Rotor Dynamics Research: Laboratory-grade linearity enables modal analysis, critical speed mapping, and balancing verification. Integrate with EPRO MMS6000 or third-party data acquisition systems via industry-standard -2V to -20V output.

⚡ System Integration Advantages

Plug-and-Play Calibration: Factory-matched probe and converter arrive pre-calibrated with traceable certification. Simply install, verify gap voltage, and commission—no field calibration required, reducing installation time by 60% versus legacy systems.

EMI Immunity: Shielded cable design and differential signal processing reject electrical noise from VFDs, welders, and high-voltage switchgear. Maintains ±0.5% accuracy even in electrically harsh environments where capacitive probes fail.

Retrofit Simplicity: Direct replacement for Bently Nevada 3300 XL 8mm systems with identical mounting dimensions and output scaling. Upgrade aging machinery monitoring infrastructure without mechanical modifications or PLC reprogramming.

🛠️ Installation Best Practices

  • Maintain 3× probe diameter spacing between adjacent sensors to prevent cross-coupling
  • Install perpendicular to target surface; angular misalignment beyond 5° degrades linearity
  • Use non-magnetic mounting hardware within 50mm of probe tip
  • Verify target surface finish Ra ≤ 3.2 μm for optimal repeatability
  • Route extension cables away from power conductors; maintain 150mm minimum separation

📦 Complete Package Contents

  • CON031 signal converter module with DIN rail mount
  • PR6423/000-101 8mm eddy current probe (M8 × 1 thread)
  • 5-meter integral cable with industrial connector
  • Calibration certificate with ISF and gap voltage data
  • Installation manual with target material compensation tables

✅ Compliance & Certification

Manufactured to ISO 9001 quality standards with full material traceability. Meets API 670 machinery protection requirements and IEC 61508 SIL-2 functional safety certification for critical shutdown applications. ATEX Zone 2 intrinsically safe barriers available for hazardous area installations.

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Product Description

🎯 Precision Non-Contact Displacement Measurement System

The CON031+PR6423/000-101 combines Emerson's advanced CON031 signal converter with the PR6423/000-101 8mm eddy current probe, creating a complete vibration and displacement monitoring solution for rotating machinery. This non-contact sensing system delivers micron-level accuracy for critical turbomachinery protection in power generation, petrochemical, and heavy industrial applications.

📊 Performance Specifications

Probe Diameter: 8mm (M8 × 1 thread)
Measurement Range: 0-2mm (0-80 mils)
Sensitivity (ISF): 8.0 V/mm ±5% (200 mV/mil)
Linearity Error: ±1% FSO over calibrated range
Frequency Response: DC to 10 kHz (-3dB)
Operating Temp: -30°C to +120°C probe tip
Output Signal: -2V to -20V DC (buffered)
Cable Length: Standard 5m or 9m extension available
Target Material: Calibrated for 4140 steel (custom available)

🔍 Application Engineering

Turbomachinery Monitoring: Essential for measuring shaft radial vibration, axial position, and differential expansion in steam turbines, gas turbines, and centrifugal compressors. The 8mm probe size fits standard API 670 mounting configurations for machinery protection systems.

Bearing Clearance Analysis: Track journal bearing wear patterns and oil film thickness in real-time. The high-frequency response captures transient events during startup/shutdown sequences that predict bearing failures weeks in advance.

Rotor Dynamics Research: Laboratory-grade linearity enables modal analysis, critical speed mapping, and balancing verification. Integrate with EPRO MMS6000 or third-party data acquisition systems via industry-standard -2V to -20V output.

⚡ System Integration Advantages

Plug-and-Play Calibration: Factory-matched probe and converter arrive pre-calibrated with traceable certification. Simply install, verify gap voltage, and commission—no field calibration required, reducing installation time by 60% versus legacy systems.

EMI Immunity: Shielded cable design and differential signal processing reject electrical noise from VFDs, welders, and high-voltage switchgear. Maintains ±0.5% accuracy even in electrically harsh environments where capacitive probes fail.

Retrofit Simplicity: Direct replacement for Bently Nevada 3300 XL 8mm systems with identical mounting dimensions and output scaling. Upgrade aging machinery monitoring infrastructure without mechanical modifications or PLC reprogramming.

🛠️ Installation Best Practices

  • Maintain 3× probe diameter spacing between adjacent sensors to prevent cross-coupling
  • Install perpendicular to target surface; angular misalignment beyond 5° degrades linearity
  • Use non-magnetic mounting hardware within 50mm of probe tip
  • Verify target surface finish Ra ≤ 3.2 μm for optimal repeatability
  • Route extension cables away from power conductors; maintain 150mm minimum separation

📦 Complete Package Contents

  • CON031 signal converter module with DIN rail mount
  • PR6423/000-101 8mm eddy current probe (M8 × 1 thread)
  • 5-meter integral cable with industrial connector
  • Calibration certificate with ISF and gap voltage data
  • Installation manual with target material compensation tables

✅ Compliance & Certification

Manufactured to ISO 9001 quality standards with full material traceability. Meets API 670 machinery protection requirements and IEC 61508 SIL-2 functional safety certification for critical shutdown applications. ATEX Zone 2 intrinsically safe barriers available for hazardous area installations.

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