ABB SD822 3BSC610038R1 Power Supply 24V DC 5A | AC 800M S800 I/O
ABB SD822 3BSC610038R1 Power Supply 24V DC 5A | AC 800M S800 I/O
Manufacturer: ABB
Product No.: 3BSC610038R1
Condition:1000 in stock
Product Type: Power Supply Module
Product Origin: 9108470857987
Payment: T/T, Western Union
Weight: 1000g
Shipping port: Xiamen
Warranty: 12 months
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ABB SD822 Power Supply Device - Reliable 24V DC Power for Industrial Control Systems
The ABB SD822 (3BSC610038R1) delivers industrial-grade power conversion engineered for mission-critical AC 800M controllers, S800 I/O systems, and Advant OCS platforms. This compact DIN-rail power supply provides stable 24V DC output at 5A continuous current, ensuring uninterrupted operation of distributed control systems across process industries, manufacturing automation, and infrastructure applications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3BSC610038R1 |
| Model Designation | SD822 Power Supply Device |
| Input Voltage | 115/230V AC, switch-selectable |
| Input Frequency | 50/60 Hz |
| Output Voltage | 24V DC nominal (±5% regulation) |
| Output Current | 5A continuous, 6A peak (10 seconds) |
| Power Rating | 120W maximum |
| Efficiency | >85% at full load |
| Operating Temperature | -20°C to +60°C (-4°F to 140°F) |
| Storage Temperature | -40°C to +85°C (-40°F to 185°F) |
| Dimensions (W×H×D) | 50 × 120 × 100 mm (1.97" × 4.72" × 3.94") |
| Weight | 0.8 kg (1.76 lbs) |
| Mounting | DIN-rail (35mm standard rail) |
| Protection Features | Overvoltage, overcurrent, short-circuit, thermal shutdown |
| Certifications | CE, RoHS, ATEX Zone 2, IECEx, Class 1 Div 2 |
| Standards Compliance | IEC 61131-2 (programmable controllers) |
| Country of Origin | Switzerland |
| HS Code | 8504401400 |
Power Supply Architecture & Performance
Switch-Mode Topology: The SD822 employs high-frequency switch-mode conversion technology achieving compact size and superior efficiency compared to linear power supplies. Active power factor correction (PFC) minimizes harmonic distortion on AC input lines, ensuring compliance with industrial power quality standards.
Voltage Regulation: Precision feedback control maintains output voltage within ±5% tolerance across full load range and input voltage variations from 85-264V AC. This tight regulation protects sensitive control electronics from voltage fluctuations that could cause logic errors or component damage.
Thermal Management: Convection cooling design eliminates fan noise and maintenance requirements while supporting full-rated output current at ambient temperatures up to 60°C. Automatic thermal derating above 50°C extends component lifespan in high-temperature industrial environments.
Industrial Applications
Distributed Control Systems: Powers AC 800M processor units, communication modules, and I/O racks in chemical plants, refineries, and pharmaceutical manufacturing facilities requiring 24/7 continuous operation with minimal downtime.
S800 I/O Networks: Supplies field I/O modules including digital inputs, analog outputs, and specialty function blocks distributed across process areas. The 5A output capacity supports up to 20 standard I/O modules per power supply.
SCADA & HMI Systems: Energizes operator interface panels, data acquisition units, and communication gateways in water treatment plants, pipeline monitoring stations, and building automation systems.
Safety Instrumented Systems: Provides reliable power for emergency shutdown logic, fire & gas detection controllers, and burner management systems where power supply failure could compromise safety functions.
Machine Control Panels: Integrates into packaging machinery, material handling systems, and assembly line controllers requiring compact, DIN-rail mountable power solutions.
Redundancy & High Availability
The SD822 supports redundant power configurations when paired with the SS822 Voting Unit. This diode-OR architecture enables two power supplies to operate in parallel, with automatic load sharing and failover protection. If one supply fails, the redundant unit seamlessly assumes full load without interrupting controller operation—critical for applications requiring 99.99% uptime.
Redundancy Benefits:
- Hot-swappable replacement during scheduled maintenance without system shutdown
- Fault isolation prevents single power supply failure from affecting entire control system
- Load balancing extends component lifespan by reducing thermal stress on individual units
- Status monitoring via LED indicators and relay contacts for integration with alarm systems
Protection & Diagnostic Features
Overvoltage Protection: Electronic crowbar circuit clamps output voltage to safe levels during transient conditions, protecting downstream control modules from voltage spikes that could cause permanent damage.
Overcurrent Limiting: Constant-current foldback reduces output during overload conditions, allowing temporary inrush currents while preventing thermal runaway. Automatic recovery when fault clears eliminates manual reset requirements.
Short-Circuit Protection: Hiccup-mode operation cycles power on/off during sustained short circuits, protecting both the power supply and wiring infrastructure until the fault is cleared.
Status Indication: Front-panel LED provides visual confirmation of normal operation (green), overload warning (amber), and fault conditions (red). Relay contact output enables remote monitoring via DCS alarm systems.
Installation & Configuration
The SD822 mounts on standard 35mm DIN rail using spring-loaded clips for tool-free installation. Input voltage selection via internal switch accommodates global voltage standards without requiring separate part numbers for different regions.
Wiring Guidelines:
- Input terminals accept 14-22 AWG wire with screw-clamp connections rated for 2.5mm² conductors
- Output terminals provide separate +24V and 0V (common) connections for daisy-chaining multiple loads
- Protective earth (PE) terminal ensures proper grounding for safety and EMC compliance
- Minimum wire bend radius: 5× wire diameter to prevent insulation damage
- Torque specification: 0.5-0.6 Nm (4.4-5.3 lb-in) for terminal screws
Commissioning Procedure: Verify input voltage switch position matches local AC supply before energizing. Measure output voltage under no-load conditions (should read 24.0-25.2V DC). Apply load incrementally while monitoring output voltage and temperature rise. Confirm LED status indication and relay contact operation.
Maintenance & Service Life
The SD822 features electrolytic capacitors rated for 10+ year service life at maximum operating temperature. Recommended preventive maintenance includes annual inspection of terminal connections, visual examination for dust accumulation, and verification of output voltage regulation.
Mean Time Between Failures (MTBF): Exceeds 200,000 hours at 40°C ambient temperature based on MIL-HDBK-217F reliability prediction standards.
Environmental & Safety Compliance
Designed for harsh industrial environments, the SD822 meets stringent safety and EMC requirements:
- Hazardous Location Approvals: ATEX Zone 2, IECEx, Class 1 Division 2 for installation in areas with potential explosive atmospheres
- EMC Immunity: IEC 61000-4 series testing for ESD, radiated RF, conducted disturbances, and surge transients
- Emissions: EN 55011 Class A limits for industrial environments
- Safety Isolation: 3kV AC input-to-output, 1.5kV AC output-to-ground per IEC 61010-1
- RoHS Compliance: Lead-free construction meeting EU Directive 2011/65/EU
Related Products
| Product Name | Part Number | Description | Link |
|---|---|---|---|
| ABB SD833 Power Supply | 3BSC610066R1 | 10A output for higher-capacity applications | View Product |
| ABB SD834 Power Supply | 3BSC610067R1 | Redundant power supply with integrated voting | View Product |
| ABB SD821 Power Supply Device | 3BSC610037R1 | Compact 2.5A version for smaller systems | View Product |
Why Choose Industrial Control Hub?
We specialize in ABB automation components with factory-direct sourcing, ensuring authentic products with full traceability. Every SD822 power supply ships with installation documentation, wiring diagrams, and quality certifications. Our technical team provides application support for power budget calculations, redundancy configurations, and system integration.
Stock Availability: Maintained inventory ensures rapid delivery for emergency replacements and planned projects. Same-day shipping available for in-stock items with expedited global logistics.
Warranty & Support: 12-month manufacturer warranty covering defects in materials and workmanship. Technical hotline staffed by ABB-certified engineers for troubleshooting and application assistance.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191
Product Description
ABB SD822 Power Supply Device - Reliable 24V DC Power for Industrial Control Systems
The ABB SD822 (3BSC610038R1) delivers industrial-grade power conversion engineered for mission-critical AC 800M controllers, S800 I/O systems, and Advant OCS platforms. This compact DIN-rail power supply provides stable 24V DC output at 5A continuous current, ensuring uninterrupted operation of distributed control systems across process industries, manufacturing automation, and infrastructure applications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3BSC610038R1 |
| Model Designation | SD822 Power Supply Device |
| Input Voltage | 115/230V AC, switch-selectable |
| Input Frequency | 50/60 Hz |
| Output Voltage | 24V DC nominal (±5% regulation) |
| Output Current | 5A continuous, 6A peak (10 seconds) |
| Power Rating | 120W maximum |
| Efficiency | >85% at full load |
| Operating Temperature | -20°C to +60°C (-4°F to 140°F) |
| Storage Temperature | -40°C to +85°C (-40°F to 185°F) |
| Dimensions (W×H×D) | 50 × 120 × 100 mm (1.97" × 4.72" × 3.94") |
| Weight | 0.8 kg (1.76 lbs) |
| Mounting | DIN-rail (35mm standard rail) |
| Protection Features | Overvoltage, overcurrent, short-circuit, thermal shutdown |
| Certifications | CE, RoHS, ATEX Zone 2, IECEx, Class 1 Div 2 |
| Standards Compliance | IEC 61131-2 (programmable controllers) |
| Country of Origin | Switzerland |
| HS Code | 8504401400 |
Power Supply Architecture & Performance
Switch-Mode Topology: The SD822 employs high-frequency switch-mode conversion technology achieving compact size and superior efficiency compared to linear power supplies. Active power factor correction (PFC) minimizes harmonic distortion on AC input lines, ensuring compliance with industrial power quality standards.
Voltage Regulation: Precision feedback control maintains output voltage within ±5% tolerance across full load range and input voltage variations from 85-264V AC. This tight regulation protects sensitive control electronics from voltage fluctuations that could cause logic errors or component damage.
Thermal Management: Convection cooling design eliminates fan noise and maintenance requirements while supporting full-rated output current at ambient temperatures up to 60°C. Automatic thermal derating above 50°C extends component lifespan in high-temperature industrial environments.
Industrial Applications
Distributed Control Systems: Powers AC 800M processor units, communication modules, and I/O racks in chemical plants, refineries, and pharmaceutical manufacturing facilities requiring 24/7 continuous operation with minimal downtime.
S800 I/O Networks: Supplies field I/O modules including digital inputs, analog outputs, and specialty function blocks distributed across process areas. The 5A output capacity supports up to 20 standard I/O modules per power supply.
SCADA & HMI Systems: Energizes operator interface panels, data acquisition units, and communication gateways in water treatment plants, pipeline monitoring stations, and building automation systems.
Safety Instrumented Systems: Provides reliable power for emergency shutdown logic, fire & gas detection controllers, and burner management systems where power supply failure could compromise safety functions.
Machine Control Panels: Integrates into packaging machinery, material handling systems, and assembly line controllers requiring compact, DIN-rail mountable power solutions.
Redundancy & High Availability
The SD822 supports redundant power configurations when paired with the SS822 Voting Unit. This diode-OR architecture enables two power supplies to operate in parallel, with automatic load sharing and failover protection. If one supply fails, the redundant unit seamlessly assumes full load without interrupting controller operation—critical for applications requiring 99.99% uptime.
Redundancy Benefits:
- Hot-swappable replacement during scheduled maintenance without system shutdown
- Fault isolation prevents single power supply failure from affecting entire control system
- Load balancing extends component lifespan by reducing thermal stress on individual units
- Status monitoring via LED indicators and relay contacts for integration with alarm systems
Protection & Diagnostic Features
Overvoltage Protection: Electronic crowbar circuit clamps output voltage to safe levels during transient conditions, protecting downstream control modules from voltage spikes that could cause permanent damage.
Overcurrent Limiting: Constant-current foldback reduces output during overload conditions, allowing temporary inrush currents while preventing thermal runaway. Automatic recovery when fault clears eliminates manual reset requirements.
Short-Circuit Protection: Hiccup-mode operation cycles power on/off during sustained short circuits, protecting both the power supply and wiring infrastructure until the fault is cleared.
Status Indication: Front-panel LED provides visual confirmation of normal operation (green), overload warning (amber), and fault conditions (red). Relay contact output enables remote monitoring via DCS alarm systems.
Installation & Configuration
The SD822 mounts on standard 35mm DIN rail using spring-loaded clips for tool-free installation. Input voltage selection via internal switch accommodates global voltage standards without requiring separate part numbers for different regions.
Wiring Guidelines:
- Input terminals accept 14-22 AWG wire with screw-clamp connections rated for 2.5mm² conductors
- Output terminals provide separate +24V and 0V (common) connections for daisy-chaining multiple loads
- Protective earth (PE) terminal ensures proper grounding for safety and EMC compliance
- Minimum wire bend radius: 5× wire diameter to prevent insulation damage
- Torque specification: 0.5-0.6 Nm (4.4-5.3 lb-in) for terminal screws
Commissioning Procedure: Verify input voltage switch position matches local AC supply before energizing. Measure output voltage under no-load conditions (should read 24.0-25.2V DC). Apply load incrementally while monitoring output voltage and temperature rise. Confirm LED status indication and relay contact operation.
Maintenance & Service Life
The SD822 features electrolytic capacitors rated for 10+ year service life at maximum operating temperature. Recommended preventive maintenance includes annual inspection of terminal connections, visual examination for dust accumulation, and verification of output voltage regulation.
Mean Time Between Failures (MTBF): Exceeds 200,000 hours at 40°C ambient temperature based on MIL-HDBK-217F reliability prediction standards.
Environmental & Safety Compliance
Designed for harsh industrial environments, the SD822 meets stringent safety and EMC requirements:
- Hazardous Location Approvals: ATEX Zone 2, IECEx, Class 1 Division 2 for installation in areas with potential explosive atmospheres
- EMC Immunity: IEC 61000-4 series testing for ESD, radiated RF, conducted disturbances, and surge transients
- Emissions: EN 55011 Class A limits for industrial environments
- Safety Isolation: 3kV AC input-to-output, 1.5kV AC output-to-ground per IEC 61010-1
- RoHS Compliance: Lead-free construction meeting EU Directive 2011/65/EU
Related Products
| Product Name | Part Number | Description | Link |
|---|---|---|---|
| ABB SD833 Power Supply | 3BSC610066R1 | 10A output for higher-capacity applications | View Product |
| ABB SD834 Power Supply | 3BSC610067R1 | Redundant power supply with integrated voting | View Product |
| ABB SD821 Power Supply Device | 3BSC610037R1 | Compact 2.5A version for smaller systems | View Product |
Why Choose Industrial Control Hub?
We specialize in ABB automation components with factory-direct sourcing, ensuring authentic products with full traceability. Every SD822 power supply ships with installation documentation, wiring diagrams, and quality certifications. Our technical team provides application support for power budget calculations, redundancy configurations, and system integration.
Stock Availability: Maintained inventory ensures rapid delivery for emergency replacements and planned projects. Same-day shipping available for in-stock items with expedited global logistics.
Warranty & Support: 12-month manufacturer warranty covering defects in materials and workmanship. Technical hotline staffed by ABB-certified engineers for troubleshooting and application assistance.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191