Skip to product information
1 of 4

ABB PM858K02 3BSE082896R1 Redundant Processor Unit | AC 800M Controller

ABB PM858K02 3BSE082896R1 Redundant Processor Unit | AC 800M Controller

  • Manufacturer: ABB

  • Product No.: 3BSE082896R1

  • Condition:1000 in stock

  • Product Type: AC 800M Redundant Processor Unit

  • Product Origin: 8719874523016

  • Payment: T/T, Western Union

  • Weight: 2700g

  • Shipping port: Xiamen

  • Warranty: 12 months

  • 24/7 Support
  • 30-Day Returns
  • Fast Shipping

ABB PM858K02 Redundant Processor Unit - High-Performance Industrial Automation Controller

The ABB PM858K02 (3BSE082896R1) is an enterprise-grade redundant processor unit engineered for mission-critical industrial automation applications within the ABB AC 800M control platform. This complete processor kit delivers fault-tolerant processing power with dual 33 MHz CPUs and 16 MB memory, ensuring uninterrupted operation in demanding process control environments.

Core Technical Specifications

Parameter Specification
Part Number 3BSE082896R1
Model PM858K02
Processor Speed 33 MHz (Dual CPU)
Memory 16 MB RAM
Architecture Redundant Configuration
System Compatibility 800xA 6.0.2, Compact Control Builder 6.0.0-1 and later
Dimensions 119 × 186 × 135 mm (4.69 × 7.32 × 5.31 in)
Weight 2.7 kg (5.95 lb)
Operating Temperature -40°C to +70°C
Power Supply 24V DC nominal
Certifications CE, RoHS, WEEE compliant

Complete Package Components

  • 2× PM858 Processor Units (33 MHz CPU with 16 MB memory)
  • 2× TP830 Mounting Baseplates
  • 2× TB807 ModuleBus Terminators
  • 1× TK850 CEX-Bus Expansion Cable
  • 1× TK851 RCU-Link Communication Cable
  • 2× Lithium Backup Batteries (Part No. 4943013-6)

Industrial Applications & Use Cases

The PM858K02 redundant processor excels in applications requiring zero-downtime operation:

  • Oil & Gas Processing: Continuous monitoring and control of refining operations, pipeline management, and offshore platforms
  • Power Generation: Turbine control systems, distributed control for substations, and renewable energy integration
  • Chemical Manufacturing: Batch process control, reactor management, and hazardous material handling
  • Water Treatment: Municipal water purification, wastewater management, and distribution network control
  • Pharmaceutical Production: Clean room environmental control, batch tracking, and regulatory compliance systems

Key Performance Benefits

Fault-Tolerant Architecture: Dual processor configuration provides automatic failover capability, ensuring continuous operation even during component failure or maintenance activities.

Seamless Integration: Native compatibility with ABB 800xA DCS platform enables rapid deployment within existing automation infrastructure without extensive reconfiguration.

Scalable Connectivity: CEX-Bus and RCU-Link interfaces support expansion to distributed I/O networks, enabling control of up to 12,000 I/O points per controller pair.

Deterministic Performance: Real-time operating system guarantees predictable scan times and response latency for time-critical control loops.

System Architecture & Integration

The PM858K02 operates within ABB's AC 800M controller family, utilizing the Compact Control Builder engineering environment for configuration and programming. The redundant architecture employs active-standby topology with automatic synchronization, ensuring bumpless transfer during switchover events. Communication occurs via dual CEX-Bus channels operating at 1.5 Mbps, providing deterministic data exchange with distributed I/O modules.

Frequently Asked Questions

Q: What is the difference between PM858K01 and PM858K02?
A: The PM858K02 is a complete redundant kit including two processors, baseplates, terminators, and cables, while PM858K01 is a single processor unit kit. The K02 variant is designed for high-availability applications requiring fault tolerance.

Q: Can I upgrade from a single PM858 to redundant PM858K02 configuration?
A: Yes, existing single-processor systems can be upgraded to redundant operation. This requires adding the second processor unit, RCU-Link cable, and updating the system configuration through Control Builder. Consult ABB technical documentation for migration procedures.

Q: What programming languages are supported?
A: The PM858K02 supports all five IEC 61131-3 programming languages: Ladder Diagram (LD), Function Block Diagram (FBD), Structured Text (ST), Instruction List (IL), and Sequential Function Chart (SFC).

Q: How long do the backup batteries last?
A: Under normal operating conditions, the lithium backup batteries (4943013-6) provide memory retention for approximately 5 years. Battery status is monitored by the system and alerts are generated when replacement is required.

Q: Is this processor compatible with legacy Advant Controller systems?
A: No, the PM858K02 is designed exclusively for AC 800M platform. For Advant Controller applications, consider migration to AC 800M or contact ABB for system upgrade consultation.

Warranty & Technical Support

This ABB PM858K02 Redundant Processor Unit includes a comprehensive 12-month manufacturer warranty covering defects in materials and workmanship. Our technical support team provides assistance with installation, configuration, and troubleshooting throughout the product lifecycle.

Related Products for Complete System Integration

Product Description Application
ABB PM858K01 Single Processor Unit Kit Non-redundant AC 800M applications
ABB PM863K02 Redundant Processor (67 MHz) Higher performance control requirements
ABB PM891K02 Redundant Processor (450 MHz) Advanced process control & complex algorithms

Shipping & Compliance Information

This product is classified as UN3091-PI970 (Class 9 Dangerous Goods) due to lithium battery content. International shipments comply with IATA regulations for air transport. The unit meets EU RoHS Directive 2011/65/EU and is registered under WEEE Category 5 for electronic equipment disposal.

All specifications subject to change without notice. Consult latest ABB technical documentation for detailed engineering data.


© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191

View full details

Product Description

ABB PM858K02 Redundant Processor Unit - High-Performance Industrial Automation Controller

The ABB PM858K02 (3BSE082896R1) is an enterprise-grade redundant processor unit engineered for mission-critical industrial automation applications within the ABB AC 800M control platform. This complete processor kit delivers fault-tolerant processing power with dual 33 MHz CPUs and 16 MB memory, ensuring uninterrupted operation in demanding process control environments.

Core Technical Specifications

Parameter Specification
Part Number 3BSE082896R1
Model PM858K02
Processor Speed 33 MHz (Dual CPU)
Memory 16 MB RAM
Architecture Redundant Configuration
System Compatibility 800xA 6.0.2, Compact Control Builder 6.0.0-1 and later
Dimensions 119 × 186 × 135 mm (4.69 × 7.32 × 5.31 in)
Weight 2.7 kg (5.95 lb)
Operating Temperature -40°C to +70°C
Power Supply 24V DC nominal
Certifications CE, RoHS, WEEE compliant

Complete Package Components

  • 2× PM858 Processor Units (33 MHz CPU with 16 MB memory)
  • 2× TP830 Mounting Baseplates
  • 2× TB807 ModuleBus Terminators
  • 1× TK850 CEX-Bus Expansion Cable
  • 1× TK851 RCU-Link Communication Cable
  • 2× Lithium Backup Batteries (Part No. 4943013-6)

Industrial Applications & Use Cases

The PM858K02 redundant processor excels in applications requiring zero-downtime operation:

  • Oil & Gas Processing: Continuous monitoring and control of refining operations, pipeline management, and offshore platforms
  • Power Generation: Turbine control systems, distributed control for substations, and renewable energy integration
  • Chemical Manufacturing: Batch process control, reactor management, and hazardous material handling
  • Water Treatment: Municipal water purification, wastewater management, and distribution network control
  • Pharmaceutical Production: Clean room environmental control, batch tracking, and regulatory compliance systems

Key Performance Benefits

Fault-Tolerant Architecture: Dual processor configuration provides automatic failover capability, ensuring continuous operation even during component failure or maintenance activities.

Seamless Integration: Native compatibility with ABB 800xA DCS platform enables rapid deployment within existing automation infrastructure without extensive reconfiguration.

Scalable Connectivity: CEX-Bus and RCU-Link interfaces support expansion to distributed I/O networks, enabling control of up to 12,000 I/O points per controller pair.

Deterministic Performance: Real-time operating system guarantees predictable scan times and response latency for time-critical control loops.

System Architecture & Integration

The PM858K02 operates within ABB's AC 800M controller family, utilizing the Compact Control Builder engineering environment for configuration and programming. The redundant architecture employs active-standby topology with automatic synchronization, ensuring bumpless transfer during switchover events. Communication occurs via dual CEX-Bus channels operating at 1.5 Mbps, providing deterministic data exchange with distributed I/O modules.

Frequently Asked Questions

Q: What is the difference between PM858K01 and PM858K02?
A: The PM858K02 is a complete redundant kit including two processors, baseplates, terminators, and cables, while PM858K01 is a single processor unit kit. The K02 variant is designed for high-availability applications requiring fault tolerance.

Q: Can I upgrade from a single PM858 to redundant PM858K02 configuration?
A: Yes, existing single-processor systems can be upgraded to redundant operation. This requires adding the second processor unit, RCU-Link cable, and updating the system configuration through Control Builder. Consult ABB technical documentation for migration procedures.

Q: What programming languages are supported?
A: The PM858K02 supports all five IEC 61131-3 programming languages: Ladder Diagram (LD), Function Block Diagram (FBD), Structured Text (ST), Instruction List (IL), and Sequential Function Chart (SFC).

Q: How long do the backup batteries last?
A: Under normal operating conditions, the lithium backup batteries (4943013-6) provide memory retention for approximately 5 years. Battery status is monitored by the system and alerts are generated when replacement is required.

Q: Is this processor compatible with legacy Advant Controller systems?
A: No, the PM858K02 is designed exclusively for AC 800M platform. For Advant Controller applications, consider migration to AC 800M or contact ABB for system upgrade consultation.

Warranty & Technical Support

This ABB PM858K02 Redundant Processor Unit includes a comprehensive 12-month manufacturer warranty covering defects in materials and workmanship. Our technical support team provides assistance with installation, configuration, and troubleshooting throughout the product lifecycle.

Related Products for Complete System Integration

Product Description Application
ABB PM858K01 Single Processor Unit Kit Non-redundant AC 800M applications
ABB PM863K02 Redundant Processor (67 MHz) Higher performance control requirements
ABB PM891K02 Redundant Processor (450 MHz) Advanced process control & complex algorithms

Shipping & Compliance Information

This product is classified as UN3091-PI970 (Class 9 Dangerous Goods) due to lithium battery content. International shipments comply with IATA regulations for air transport. The unit meets EU RoHS Directive 2011/65/EU and is registered under WEEE Category 5 for electronic equipment disposal.

All specifications subject to change without notice. Consult latest ABB technical documentation for detailed engineering data.


© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191

Download PDF file here:

Click to Download PDF