ABB PM583-ETH 1SAP140300R0271 AC500 Processor Module

ABB PM583-ETH 1SAP140300R0271 AC500 Processor Module with Ethernet

The ABB PM583-ETH 1SAP140300R0271 AC500 Processor Module represents a powerful and versatile programmable logic controller solution for modular industrial automation applications. Featuring integrated Ethernet communication, robust processing capabilities, and IEC 61131-3 compliant programming, this processor module enables sophisticated control strategies across manufacturing, material handling, building automation, and process control environments requiring scalable, reliable automation platforms.

Core Technical Specifications

• Processor Type: High-performance 32-bit RISC processor
• Program Memory: 512 KB user program storage
• Data Memory: 512 KB for variables and data retention
• Execution Speed: Fast scan cycle for time-critical control
• Ethernet Interface: 10/100 Mbps Ethernet port for network communication
• Serial Ports: RS-232/RS-485 for device communication
• I/O Capacity: Supports up to 4096 digital I/O points via expansion modules
• Programming Languages: IEC 61131-3 (LD, FBD, ST, IL, SFC)
• Real-Time Clock: Battery-backed RTC for time-stamping and scheduling
• Operating Temperature: 0°C to +60°C industrial environment
• Power Supply: 24 VDC nominal with wide tolerance
• Mounting: DIN rail mounting for panel installation

Advanced Controller Capabilities

The PM583-ETH incorporates sophisticated processing and communication features that distinguish it as a comprehensive automation solution:

• Integrated Ethernet Communication: Built-in 10/100 Mbps Ethernet port enables seamless integration with SCADA systems, HMI panels, and enterprise networks using Modbus TCP, EtherNet/IP, and web server protocols without additional communication modules
• IEC 61131-3 Programming Environment: Full support for five standardized programming languages including Ladder Diagram, Function Block Diagram, Structured Text, Instruction List, and Sequential Function Chart enables flexible application development matching engineer preferences
• Modular Expansion Architecture: Scalable I/O system supports up to 4096 digital and analog points through hot-swappable expansion modules, enabling system growth without controller replacement as application requirements evolve
• High-Speed Processing: Optimized instruction execution delivers deterministic scan cycles essential for motion control, high-speed counting, and synchronized multi-axis applications requiring precise timing coordination
• Data Retention & Backup: Battery-backed RAM preserves program and data during power outages, while CompactFlash card support enables program backup, recipe storage, and data logging for quality traceability
• Web Server Functionality: Embedded web server provides browser-based diagnostics, parameter adjustment, and status monitoring without specialized software, simplifying remote troubleshooting and maintenance

Industrial Automation Applications

This AC500 processor module addresses diverse control requirements across industries where modular, scalable automation platforms deliver operational efficiency and flexibility:

• Manufacturing Assembly Lines: Coordinates multi-station assembly operations with synchronized conveyor control, robotic pick-and-place sequencing, and quality inspection integration in automotive, electronics, and consumer goods production
• Packaging Machinery: Executes high-speed filling, capping, labeling, and case packing sequences with precise motion control, product counting, and reject handling in food, beverage, and pharmaceutical packaging lines
• Material Handling Systems: Manages automated storage and retrieval systems, sortation conveyors, and warehouse automation with barcode tracking, inventory management, and order fulfillment logic in distribution centers
• Building Automation: Controls HVAC systems, lighting management, access control, and energy monitoring in commercial buildings with scheduling, setpoint optimization, and demand response capabilities
• Water Treatment Plants: Implements pump control, chemical dosing, filtration sequencing, and disinfection processes in municipal and industrial water treatment facilities with SCADA integration and regulatory compliance reporting
• Food Processing: Manages batch mixing, cooking, cooling, and packaging operations with recipe management, temperature profiling, and sanitation cycle automation in food and beverage manufacturing
• Machine Tool Control: Coordinates CNC machine tool operations including tool changers, coolant systems, chip conveyors, and workpiece handling in metalworking and fabrication applications

AC500 System Integration

The PM583-ETH integrates within ABB's comprehensive AC500 automation platform, communicating with distributed I/O modules via high-speed backplane and fieldbus networks. The processor supports multiple communication protocols including Modbus RTU/TCP, CANopen, PROFIBUS, and DeviceNet through optional communication modules. Programming and configuration utilize ABB's Automation Builder software environment, providing unified engineering tools for logic development, HMI design, and motion control programming.

Engineering Design Excellence

• Hot-Swappable I/O Modules: Expansion modules replace during operation without system shutdown through automatic configuration recognition and bumpless transfer of I/O states
• Redundancy Support: Dual-processor configurations with automatic failover enable high-availability applications requiring continuous operation without production interruption
• Diagnostic Intelligence: Comprehensive system diagnostics monitor processor health, I/O module status, communication integrity, and battery condition with predictive maintenance indicators
• Cybersecurity Features: User authentication, encrypted communications, and access controls protect against unauthorized access and cyber threats in networked industrial environments
• Compact Form Factor: Space-efficient design minimizes panel footprint while supporting extensive I/O capacity through modular expansion architecture
• Extended Service Life: Industrial-grade components and conservative thermal design ensure >10-year operational life with minimal maintenance requirements

Installation & Commissioning

The processor installs on standard 35mm DIN rail with snap-on retention clips for tool-free mounting. Power connects via screw terminals accepting 12-24 AWG wire, while Ethernet and serial connections utilize standard RJ45 and D-sub connectors. Configuration involves IP address assignment, I/O module recognition, and program download via Automation Builder software—typically completed in 1-2 hours. Commissioning includes functional testing, network integration verification, and documentation of I/O assignments and communication parameters.

Quality Standards & Compliance

Manufactured under ISO 9001:2015 quality management systems with complete component traceability. Complies with IEC 61131-2 programmable controller standards, CE electromagnetic compatibility directives (EN 61131-2), and UL 508 industrial control equipment specifications. Meets IEC 61000 immunity requirements for industrial environments. RoHS compliant with lead-free manufacturing processes. Suitable for installation in Class I Division 2 hazardous locations when properly configured.

Related Products for Complete AC500 Solutions

Why Choose Industrial Control Hub?

We specialize in delivering factory-certified authentic ABB AC500 automation components with comprehensive technical documentation, application engineering support, and expedited global logistics. Our automation specialists provide pre-sale consultation to ensure optimal processor selection, I/O configuration design, and programming strategy for your specific control requirements. Post-sale support includes commissioning assistance, Automation Builder training, and lifecycle maintenance planning to maximize system reliability and performance.

Product Authenticity: Factory-certified genuine ABB components with serialized traceability and anti-counterfeit verification
Technical Expertise: Certified ABB automation engineers for system design and programming support
Express Logistics: Priority shipping to critical industrial facilities with customs documentation and expedited handling
Warranty Coverage: Comprehensive manufacturer-backed warranty with extended protection and rapid replacement options
Documentation Suite: Complete technical manuals, programming guides, Automation Builder software, and compliance certificates

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