ABB PFCA401S 3BSE024387R2 S800 I/O Fieldbus Adapter | Profibus DP
ABB PFCA401S 3BSE024387R2 S800 I/O Fieldbus Adapter | Profibus DP
Manufacturer: ABB
Product No.: 3BSE024387R2
Condition:1000 in stock
Product Type: Fieldbus Adapter Module
Product Origin: 9108198293763
Payment: T/T, Western Union
Weight: 1000g
Shipping port: Xiamen
Warranty: 12 months
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ABB PFCA401S S800 I/O Fieldbus Adapter Module - Profibus DP-V1 Communication Solution
The ABB PFCA401S (3BSE024387R2) delivers high-performance Profibus DP-V1 communication for S800 I/O distributed control architectures. This fieldbus adapter module enables seamless integration of up to 16 S800 I/O modules with ABB System 800xA and AC 800M controllers, providing deterministic real-time data exchange at speeds up to 12 Mbit/s with dual-channel redundancy for mission-critical process automation across chemical, oil & gas, power generation, and manufacturing industries.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3BSE024387R2 |
| Model Designation | PFCA401S Fieldbus Adapter |
| Communication Protocol | Profibus DP-V1 (IEC 61158 / EN 50170) |
| Transmission Speed | 9.6 kbit/s to 12 Mbit/s auto-baud detection |
| I/O Module Capacity | Up to 16 S800 I/O modules per adapter |
| Redundancy Support | Dual-channel redundant communication |
| Network Topology | Linear bus with up to 32 stations per segment |
| Cable Distance | Up to 1200m at 93.75 kbit/s (varies with baud rate) |
| Power Supply | 24V DC nominal (18-30V DC operating range) |
| Power Consumption | 7W typical, 10W maximum |
| Operating Temperature | -25°C to +70°C (-13°F to 158°F) |
| Storage Temperature | -40°C to +85°C (-40°F to 185°F) |
| Humidity | 5-95% RH non-condensing |
| Mounting | DIN rail (35mm) compatible with S800 I/O system |
| Dimensions (H×W×D) | 119 × 45 × 102 mm (4.7" × 1.8" × 4.0") |
| Weight | 0.3 kg (0.66 lbs) |
| Protection Rating | IP20 (enclosed installation required) |
| Certifications | CE, UL, CSA, IEC 61158, PROFIBUS certified |
| Country of Origin | Switzerland |
Profibus DP-V1 Communication Architecture
Deterministic Real-Time Performance: The PFCA401S implements Profibus DP-V1 protocol with guaranteed cycle times and prioritized message handling, ensuring predictable response for time-critical control loops. The adapter supports acyclic data exchange for diagnostics and parameter management while maintaining deterministic cyclic I/O updates.
Auto-Baud Detection: Automatic baud rate recognition from 9.6 kbit/s to 12 Mbit/s eliminates manual configuration during commissioning. The module adapts to existing network speed without DIP switches or software settings, simplifying installation and reducing configuration errors.
Redundant Communication Channels: Dual Profibus interfaces provide fault-tolerant communication with automatic failover during cable breaks or network disturbances. The redundancy architecture maintains continuous I/O data exchange even during single-channel failures, critical for high-availability process control systems.
System Integration & Compatibility
800xA DCS Integration: The PFCA401S integrates seamlessly with ABB System 800xA distributed control systems through pre-configured device profiles (GSD files). The adapter appears as a standard Profibus slave in the 800xA engineering environment, enabling drag-and-drop configuration of I/O modules and automatic signal mapping.
AC 800M Controller Support: Compatible with AC 800M processor units (PM8xx series) via Profibus master interfaces (CI851, CI853, CI854). The adapter enables distributed I/O architectures where field I/O modules mount near process equipment while controllers remain in central control rooms, reducing copper wiring costs.
S800 I/O Module Compatibility: Supports the complete S800 I/O family including digital input/output modules (DI810, DO810), analog I/O (AI810, AO810), specialty modules (DP820 pulse counter, DP640 speed meter), and termination units. Mixed I/O configurations enable flexible system design matching application requirements.
Industrial Applications
Chemical Process Control: Distributes I/O modules across reactor vessels, distillation columns, and batch processing units in chemical plants. The Profibus network connects field instrumentation to central DCS controllers, enabling real-time monitoring and control of temperature, pressure, flow, and level measurements.
Oil & Gas Production: Deploys remote I/O stations at wellheads, separator units, and compressor stations in upstream production facilities. The extended cable distance capability (up to 1200m) supports distributed installations across large industrial sites without repeaters.
Power Generation Plants: Interfaces turbine control systems, boiler automation, and auxiliary equipment monitoring in coal-fired, gas-fired, and combined-cycle power stations. The redundant communication ensures continuous operation during network maintenance or cable damage.
Water Treatment Facilities: Connects distributed I/O for filtration, chemical dosing, and disinfection processes across municipal and industrial wastewater treatment plants. The wide operating temperature range supports outdoor installations in pump stations and remote monitoring sites.
Manufacturing Automation: Integrates production line control, material handling systems, and quality inspection stations in automotive, food & beverage, and pharmaceutical manufacturing. The high-speed communication (12 Mbit/s) supports fast machine cycles and synchronized multi-axis motion control.
Configuration & Commissioning
The PFCA401S mounts on standard 35mm DIN rail alongside S800 I/O modules, creating compact distributed I/O stations. Profibus connection via 9-pin D-sub connectors with integrated bus termination resistor (switchable) simplifies network topology configuration.
Addressing & Setup: Station address configuration via rotary switches (0-99) or software parameterization through Profibus master. The adapter supports both DP-V0 and DP-V1 operating modes for backward compatibility with legacy Profibus networks.
Diagnostic Capabilities: Front-panel LEDs indicate power status, Profibus communication health, and I/O module faults. Extended diagnostics via DP-V1 acyclic services provide detailed error information including cable quality metrics, transmission statistics, and module-level fault isolation.
Protection & Reliability Features
- Galvanic Isolation: 1500V DC isolation between Profibus network and I/O backplane prevents ground loop currents and protects against voltage transients
- Overvoltage Protection: Integrated surge suppression withstands transients per IEC 61000-4-5, ensuring operation in electrically noisy industrial environments
- Watchdog Timer: Automatic I/O safe-state activation upon loss of Profibus communication, providing fail-safe behavior during network failures
- Hot-Swap Capability: Module replacement under power in redundant configurations without interrupting I/O operation
- EMC Compliance: Meets EN 61000-6-2 (immunity) and EN 61000-6-4 (emissions) for industrial environments
Maintenance & Service Life
The PFCA401S features solid-state electronics with no mechanical components, providing maintenance-free operation exceeding 10 years in typical industrial environments. Mean Time Between Failures (MTBF) exceeds 300,000 hours at 40°C ambient temperature based on IEC 61709 reliability prediction.
Preventive Maintenance: Annual inspection includes visual examination of connector integrity, verification of LED status indicators, and Profibus cable quality testing using diagnostic tools. No periodic calibration required due to digital communication architecture.
Environmental & Safety Compliance
- CE Marking: Complies with Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU
- UL/CSA Listed: Certified to UL 508 and CSA C22.2 No. 14 for North American installations
- RoHS Compliant: Meets EU Directive 2011/65/EU restricting hazardous substances
- PROFIBUS Certification: PNO (PROFIBUS & PROFINET International) certified for interoperability
- IEC 61158: Conforms to international fieldbus communication standards
Related Products
| Product Name | Part Number | Description | Link |
|---|---|---|---|
| ABB CI801 PROFIBUS FCI Interface | 3BSE022366R1 | Profibus DP master interface for AC 800M controllers | View Product |
| ABB DI810 Digital Input Module | 3BSE008508R1 | 16-channel 24VDC digital input for S800 I/O | View Product |
| ABB AI810 Analog Input Module | 3BSE008516R1 | 8-channel 12-bit analog input for S800 I/O | View Product |
Ordering Information
Standard Configuration: 3BSE024387R2 includes PFCA401S fieldbus adapter module with Profibus DP-V1 interface, mounting hardware, installation documentation, and GSD configuration file.
Recommended Accessories: Profibus cable (Type A shielded twisted-pair), bus terminators (active or passive), and diagnostic tools for network commissioning and troubleshooting.
Why Choose Industrial Control Hub?
We specialize in ABB automation components with factory-direct sourcing, comprehensive technical support, and global logistics. Every PFCA401S fieldbus adapter ships with manufacturer documentation, GSD files, and installation guides. Our engineering team provides application assistance for Profibus network design, I/O configuration, and system integration troubleshooting.
Emergency Availability: Maintained inventory across multiple distribution centers ensures rapid delivery for critical system failures. Same-day shipping available for in-stock items with expedited global logistics.
Quality Assurance: All modules undergo incoming inspection and functional testing before shipment. We maintain inventory of S800 I/O components for complete system solutions supporting emergency replacements and planned projects.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191
Product Description
ABB PFCA401S S800 I/O Fieldbus Adapter Module - Profibus DP-V1 Communication Solution
The ABB PFCA401S (3BSE024387R2) delivers high-performance Profibus DP-V1 communication for S800 I/O distributed control architectures. This fieldbus adapter module enables seamless integration of up to 16 S800 I/O modules with ABB System 800xA and AC 800M controllers, providing deterministic real-time data exchange at speeds up to 12 Mbit/s with dual-channel redundancy for mission-critical process automation across chemical, oil & gas, power generation, and manufacturing industries.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3BSE024387R2 |
| Model Designation | PFCA401S Fieldbus Adapter |
| Communication Protocol | Profibus DP-V1 (IEC 61158 / EN 50170) |
| Transmission Speed | 9.6 kbit/s to 12 Mbit/s auto-baud detection |
| I/O Module Capacity | Up to 16 S800 I/O modules per adapter |
| Redundancy Support | Dual-channel redundant communication |
| Network Topology | Linear bus with up to 32 stations per segment |
| Cable Distance | Up to 1200m at 93.75 kbit/s (varies with baud rate) |
| Power Supply | 24V DC nominal (18-30V DC operating range) |
| Power Consumption | 7W typical, 10W maximum |
| Operating Temperature | -25°C to +70°C (-13°F to 158°F) |
| Storage Temperature | -40°C to +85°C (-40°F to 185°F) |
| Humidity | 5-95% RH non-condensing |
| Mounting | DIN rail (35mm) compatible with S800 I/O system |
| Dimensions (H×W×D) | 119 × 45 × 102 mm (4.7" × 1.8" × 4.0") |
| Weight | 0.3 kg (0.66 lbs) |
| Protection Rating | IP20 (enclosed installation required) |
| Certifications | CE, UL, CSA, IEC 61158, PROFIBUS certified |
| Country of Origin | Switzerland |
Profibus DP-V1 Communication Architecture
Deterministic Real-Time Performance: The PFCA401S implements Profibus DP-V1 protocol with guaranteed cycle times and prioritized message handling, ensuring predictable response for time-critical control loops. The adapter supports acyclic data exchange for diagnostics and parameter management while maintaining deterministic cyclic I/O updates.
Auto-Baud Detection: Automatic baud rate recognition from 9.6 kbit/s to 12 Mbit/s eliminates manual configuration during commissioning. The module adapts to existing network speed without DIP switches or software settings, simplifying installation and reducing configuration errors.
Redundant Communication Channels: Dual Profibus interfaces provide fault-tolerant communication with automatic failover during cable breaks or network disturbances. The redundancy architecture maintains continuous I/O data exchange even during single-channel failures, critical for high-availability process control systems.
System Integration & Compatibility
800xA DCS Integration: The PFCA401S integrates seamlessly with ABB System 800xA distributed control systems through pre-configured device profiles (GSD files). The adapter appears as a standard Profibus slave in the 800xA engineering environment, enabling drag-and-drop configuration of I/O modules and automatic signal mapping.
AC 800M Controller Support: Compatible with AC 800M processor units (PM8xx series) via Profibus master interfaces (CI851, CI853, CI854). The adapter enables distributed I/O architectures where field I/O modules mount near process equipment while controllers remain in central control rooms, reducing copper wiring costs.
S800 I/O Module Compatibility: Supports the complete S800 I/O family including digital input/output modules (DI810, DO810), analog I/O (AI810, AO810), specialty modules (DP820 pulse counter, DP640 speed meter), and termination units. Mixed I/O configurations enable flexible system design matching application requirements.
Industrial Applications
Chemical Process Control: Distributes I/O modules across reactor vessels, distillation columns, and batch processing units in chemical plants. The Profibus network connects field instrumentation to central DCS controllers, enabling real-time monitoring and control of temperature, pressure, flow, and level measurements.
Oil & Gas Production: Deploys remote I/O stations at wellheads, separator units, and compressor stations in upstream production facilities. The extended cable distance capability (up to 1200m) supports distributed installations across large industrial sites without repeaters.
Power Generation Plants: Interfaces turbine control systems, boiler automation, and auxiliary equipment monitoring in coal-fired, gas-fired, and combined-cycle power stations. The redundant communication ensures continuous operation during network maintenance or cable damage.
Water Treatment Facilities: Connects distributed I/O for filtration, chemical dosing, and disinfection processes across municipal and industrial wastewater treatment plants. The wide operating temperature range supports outdoor installations in pump stations and remote monitoring sites.
Manufacturing Automation: Integrates production line control, material handling systems, and quality inspection stations in automotive, food & beverage, and pharmaceutical manufacturing. The high-speed communication (12 Mbit/s) supports fast machine cycles and synchronized multi-axis motion control.
Configuration & Commissioning
The PFCA401S mounts on standard 35mm DIN rail alongside S800 I/O modules, creating compact distributed I/O stations. Profibus connection via 9-pin D-sub connectors with integrated bus termination resistor (switchable) simplifies network topology configuration.
Addressing & Setup: Station address configuration via rotary switches (0-99) or software parameterization through Profibus master. The adapter supports both DP-V0 and DP-V1 operating modes for backward compatibility with legacy Profibus networks.
Diagnostic Capabilities: Front-panel LEDs indicate power status, Profibus communication health, and I/O module faults. Extended diagnostics via DP-V1 acyclic services provide detailed error information including cable quality metrics, transmission statistics, and module-level fault isolation.
Protection & Reliability Features
- Galvanic Isolation: 1500V DC isolation between Profibus network and I/O backplane prevents ground loop currents and protects against voltage transients
- Overvoltage Protection: Integrated surge suppression withstands transients per IEC 61000-4-5, ensuring operation in electrically noisy industrial environments
- Watchdog Timer: Automatic I/O safe-state activation upon loss of Profibus communication, providing fail-safe behavior during network failures
- Hot-Swap Capability: Module replacement under power in redundant configurations without interrupting I/O operation
- EMC Compliance: Meets EN 61000-6-2 (immunity) and EN 61000-6-4 (emissions) for industrial environments
Maintenance & Service Life
The PFCA401S features solid-state electronics with no mechanical components, providing maintenance-free operation exceeding 10 years in typical industrial environments. Mean Time Between Failures (MTBF) exceeds 300,000 hours at 40°C ambient temperature based on IEC 61709 reliability prediction.
Preventive Maintenance: Annual inspection includes visual examination of connector integrity, verification of LED status indicators, and Profibus cable quality testing using diagnostic tools. No periodic calibration required due to digital communication architecture.
Environmental & Safety Compliance
- CE Marking: Complies with Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU
- UL/CSA Listed: Certified to UL 508 and CSA C22.2 No. 14 for North American installations
- RoHS Compliant: Meets EU Directive 2011/65/EU restricting hazardous substances
- PROFIBUS Certification: PNO (PROFIBUS & PROFINET International) certified for interoperability
- IEC 61158: Conforms to international fieldbus communication standards
Related Products
| Product Name | Part Number | Description | Link |
|---|---|---|---|
| ABB CI801 PROFIBUS FCI Interface | 3BSE022366R1 | Profibus DP master interface for AC 800M controllers | View Product |
| ABB DI810 Digital Input Module | 3BSE008508R1 | 16-channel 24VDC digital input for S800 I/O | View Product |
| ABB AI810 Analog Input Module | 3BSE008516R1 | 8-channel 12-bit analog input for S800 I/O | View Product |
Ordering Information
Standard Configuration: 3BSE024387R2 includes PFCA401S fieldbus adapter module with Profibus DP-V1 interface, mounting hardware, installation documentation, and GSD configuration file.
Recommended Accessories: Profibus cable (Type A shielded twisted-pair), bus terminators (active or passive), and diagnostic tools for network commissioning and troubleshooting.
Why Choose Industrial Control Hub?
We specialize in ABB automation components with factory-direct sourcing, comprehensive technical support, and global logistics. Every PFCA401S fieldbus adapter ships with manufacturer documentation, GSD files, and installation guides. Our engineering team provides application assistance for Profibus network design, I/O configuration, and system integration troubleshooting.
Emergency Availability: Maintained inventory across multiple distribution centers ensures rapid delivery for critical system failures. Same-day shipping available for in-stock items with expedited global logistics.
Quality Assurance: All modules undergo incoming inspection and functional testing before shipment. We maintain inventory of S800 I/O components for complete system solutions supporting emergency replacements and planned projects.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191