ABB FAU800 C8711006 Base Module | Flame Analysis Unit Mounting
ABB FAU800 C8711006 Base Module | Flame Analysis Unit Mounting
Manufacturer: ABB
Product No.: C8711006
Condition:1000 in stock
Product Type: Flame Analysis Base Module
Product Origin: 9108166082819
Payment: T/T, Western Union
Weight: 1000g
Shipping port: Xiamen
Warranty: 12 months
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ABB FAU800 Base Module - Foundation for Flame Analysis Systems
The ABB FAU800 Base Module (C8711006) provides the essential mounting platform, power distribution, and signal conditioning infrastructure for flame analysis units in industrial burner management systems. Engineered for integration with ABB SF810 series flame scanners, UV/IR detectors, and ionization rods, this base module delivers reliable flame detection processing across boilers, furnaces, incinerators, and thermal oxidizers requiring fail-safe combustion monitoring.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | C87-11006 / C8711006 |
| Product Type | FAU800 Base Unit for Flame Analysis |
| Channel Configuration | Dual-channel flame detection support |
| Compatible Scanners | SF810 series (UV, IR, UV/IR, ionization) |
| Power Distribution | Regulated power supply to connected FAU modules |
| Signal Conditioning | Integrated amplification and filtering for flame signals |
| Mounting Type | DIN rail (NS 35) for control cabinet installation |
| Housing Material | Flame-retardant plastic, halogen-free |
| Operating Temperature | -40°C to +70°C (-40°F to 158°F) |
| Storage Temperature | -40°C to +85°C (-40°F to 185°F) |
| Humidity | 5-95% RH non-condensing |
| Dimensions (W×H×D) | 160 × 160 × 120 mm (6.3" × 6.3" × 4.7") |
| Weight | 0.5 kg (1.1 lbs) |
| Protection Rating | IP20 (enclosed installation required) |
| Certifications | CE, UL listed, EN 60947-5-1 compliant |
| Country of Origin | Switzerland |
System Architecture & Integration
Modular Design Philosophy: The FAU800 base module serves as the foundation for ABB's flame analysis ecosystem, providing standardized mounting, power, and communication interfaces that enable flexible system configurations. The base accepts plug-in FAU800 analysis modules that process flame signals from field-mounted scanners, converting optical or ionization signals into relay outputs and analog signals for burner control systems.
Dual-Channel Capability: Supports simultaneous monitoring of two independent flame detection channels, enabling redundant flame supervision or multi-burner applications from a single base unit. This architecture reduces panel space requirements and simplifies wiring in systems with multiple combustion zones.
Power Distribution Network: Internal regulated power supply distributes clean, stable voltage to connected FAU modules and flame scanners, eliminating the need for external power conditioning. Overcurrent protection and fault isolation prevent single-point failures from affecting multiple detection channels.
Industrial Applications
Industrial Boiler Systems: Provides flame monitoring infrastructure for package boilers, fire-tube boilers, and water-tube boilers burning natural gas, fuel oil, or dual-fuel configurations. The base module supports both main flame and pilot flame detection in accordance with NFPA 85 and FM Global standards.
Process Heaters & Furnaces: Monitors combustion in refinery heaters, petrochemical crackers, and heat treatment furnaces where flame failure could result in explosive atmospheres or product quality issues. Fast flame failure response (<1 second) enables rapid fuel valve shutdown preventing hazardous conditions.
Thermal Oxidizers: Ensures continuous flame presence in regenerative thermal oxidizers (RTO) and catalytic oxidizers treating VOC emissions from chemical manufacturing, printing, and coating operations. Regulatory compliance requires certified flame monitoring to prevent uncontrolled emissions.
Waste Incineration: Supports flame detection in municipal solid waste incinerators, medical waste burners, and hazardous waste destruction systems. The wide operating temperature range accommodates harsh environments with elevated ambient temperatures near combustion chambers.
Power Generation: Monitors auxiliary burners in combined-cycle power plants, startup burners in coal-fired units, and duct burners in heat recovery steam generators (HRSG). Redundant flame detection meets utility industry reliability requirements for continuous operation.
Safety Features & Compliance
- Fail-Safe Design: De-energized relay outputs upon loss of flame signal or power failure, ensuring fuel valves close during unsafe conditions
- Self-Diagnostics: Continuous monitoring of internal circuits, power supply voltage, and scanner connections with fault indication
- Flame Simulation Detection: Advanced algorithms prevent false flame signals from hot refractory, background radiation, or electrical interference
- Purge Timing Integration: Interfaces with burner management systems to enforce pre-purge and post-purge sequences per NFPA 86 requirements
- Lockout Protection: Automatic lockout on repeated flame failures prevents unsafe restart attempts without operator intervention
- EMC Immunity: Meets EN 61000-6-2 industrial immunity standards for operation in high-EMI environments with VFDs and welding equipment
Installation & Commissioning
The FAU800 base module mounts on standard 35mm DIN rail using spring-loaded clips for tool-free installation. Terminal blocks provide screw connections for power input, scanner wiring, and output signals to burner controls. Clear labeling and color-coded terminals simplify field wiring and reduce commissioning errors.
Wiring Configuration: Separate terminal groups for power (24V DC or 120/230V AC depending on model), scanner inputs (shielded cable recommended), and relay outputs (dry contacts rated for pilot duty). Ground terminal ensures proper EMC performance and safety earth connection.
Scanner Integration: Plug-in FAU modules auto-detect connected scanner types (UV, IR, UV/IR, ionization) and configure signal processing parameters accordingly. LED indicators display scanner status, flame presence, and fault conditions for rapid troubleshooting during startup.
Maintenance & Reliability
The FAU800 base module features solid-state electronics with no mechanical relays in the signal processing path, extending service life beyond 100,000 hours MTBF. Recommended maintenance includes annual inspection of terminal connections, verification of LED status indicators, and functional testing of flame failure response.
Scanner Maintenance: While the base module requires minimal maintenance, connected flame scanners need periodic cleaning and optical alignment per manufacturer recommendations. The base module's diagnostic features identify scanner degradation before flame detection reliability is compromised.
Spare Parts Strategy: Maintain spare base modules and FAU analysis modules for critical applications to minimize downtime during unplanned failures. Hot-swappable design allows module replacement without disturbing field wiring when proper lockout/tagout procedures are followed.
Regulatory Compliance
The FAU800 base module meets international standards for industrial burner management systems:
- NFPA 85: Boiler and Combustion Systems Hazards Code (North America)
- NFPA 86: Standard for Ovens and Furnaces
- FM Global: Approved for use in FM-certified burner management systems
- EN 298: European standard for automatic burner control systems for gas burners
- IEC 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use
- CE Marking: Complies with Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU
- UL Listed: Certified to UL 372 (Primary Safety Controls for Gas- and Oil-Fired Appliances)
Related Products
| Product Name | Part Number | Description | Link |
|---|---|---|---|
| ABB FAU800 Flame Analysis Unit | FAU800 | Plug-in analysis module for FAU800 base | View Product |
| ABB SF810 Flame Scanner | SF810-FOC-IR-TL | Fiber optic IR flame scanner for FAU800 | View Product |
| ABB SF810INT UV/IR Scanner | SF810INT-LOS-UVIR-T-L | Integrated UV/IR flame scanner with line of sight | View Product |
Ordering Information
Standard Configuration: C8711006 includes FAU800 base module with DIN-rail mounting hardware, terminal block covers, and installation documentation. FAU analysis modules and flame scanners ordered separately based on application requirements.
System Design Support: ABB provides application engineering assistance for burner management system design, scanner selection, and compliance documentation. Contact for custom configurations including extended temperature ranges or specific agency certifications.
Why Choose Industrial Control Hub?
We specialize in ABB combustion safety components with comprehensive inventory of FAU800 system modules, flame scanners, and burner management accessories. Every base module ships with manufacturer documentation, wiring diagrams, and technical support access. Our engineering team provides application assistance for system integration, compliance verification, and troubleshooting.
Emergency Availability: Expedited shipping available for critical system failures requiring immediate replacement. 24/7 technical hotline staffed by engineers familiar with burner management systems and combustion safety standards.
Quality Assurance: All modules undergo incoming inspection and functional testing before shipment. We maintain inventory across multiple distribution centers for rapid delivery supporting emergency replacements and planned projects.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191
Product Description
ABB FAU800 Base Module - Foundation for Flame Analysis Systems
The ABB FAU800 Base Module (C8711006) provides the essential mounting platform, power distribution, and signal conditioning infrastructure for flame analysis units in industrial burner management systems. Engineered for integration with ABB SF810 series flame scanners, UV/IR detectors, and ionization rods, this base module delivers reliable flame detection processing across boilers, furnaces, incinerators, and thermal oxidizers requiring fail-safe combustion monitoring.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | C87-11006 / C8711006 |
| Product Type | FAU800 Base Unit for Flame Analysis |
| Channel Configuration | Dual-channel flame detection support |
| Compatible Scanners | SF810 series (UV, IR, UV/IR, ionization) |
| Power Distribution | Regulated power supply to connected FAU modules |
| Signal Conditioning | Integrated amplification and filtering for flame signals |
| Mounting Type | DIN rail (NS 35) for control cabinet installation |
| Housing Material | Flame-retardant plastic, halogen-free |
| Operating Temperature | -40°C to +70°C (-40°F to 158°F) |
| Storage Temperature | -40°C to +85°C (-40°F to 185°F) |
| Humidity | 5-95% RH non-condensing |
| Dimensions (W×H×D) | 160 × 160 × 120 mm (6.3" × 6.3" × 4.7") |
| Weight | 0.5 kg (1.1 lbs) |
| Protection Rating | IP20 (enclosed installation required) |
| Certifications | CE, UL listed, EN 60947-5-1 compliant |
| Country of Origin | Switzerland |
System Architecture & Integration
Modular Design Philosophy: The FAU800 base module serves as the foundation for ABB's flame analysis ecosystem, providing standardized mounting, power, and communication interfaces that enable flexible system configurations. The base accepts plug-in FAU800 analysis modules that process flame signals from field-mounted scanners, converting optical or ionization signals into relay outputs and analog signals for burner control systems.
Dual-Channel Capability: Supports simultaneous monitoring of two independent flame detection channels, enabling redundant flame supervision or multi-burner applications from a single base unit. This architecture reduces panel space requirements and simplifies wiring in systems with multiple combustion zones.
Power Distribution Network: Internal regulated power supply distributes clean, stable voltage to connected FAU modules and flame scanners, eliminating the need for external power conditioning. Overcurrent protection and fault isolation prevent single-point failures from affecting multiple detection channels.
Industrial Applications
Industrial Boiler Systems: Provides flame monitoring infrastructure for package boilers, fire-tube boilers, and water-tube boilers burning natural gas, fuel oil, or dual-fuel configurations. The base module supports both main flame and pilot flame detection in accordance with NFPA 85 and FM Global standards.
Process Heaters & Furnaces: Monitors combustion in refinery heaters, petrochemical crackers, and heat treatment furnaces where flame failure could result in explosive atmospheres or product quality issues. Fast flame failure response (<1 second) enables rapid fuel valve shutdown preventing hazardous conditions.
Thermal Oxidizers: Ensures continuous flame presence in regenerative thermal oxidizers (RTO) and catalytic oxidizers treating VOC emissions from chemical manufacturing, printing, and coating operations. Regulatory compliance requires certified flame monitoring to prevent uncontrolled emissions.
Waste Incineration: Supports flame detection in municipal solid waste incinerators, medical waste burners, and hazardous waste destruction systems. The wide operating temperature range accommodates harsh environments with elevated ambient temperatures near combustion chambers.
Power Generation: Monitors auxiliary burners in combined-cycle power plants, startup burners in coal-fired units, and duct burners in heat recovery steam generators (HRSG). Redundant flame detection meets utility industry reliability requirements for continuous operation.
Safety Features & Compliance
- Fail-Safe Design: De-energized relay outputs upon loss of flame signal or power failure, ensuring fuel valves close during unsafe conditions
- Self-Diagnostics: Continuous monitoring of internal circuits, power supply voltage, and scanner connections with fault indication
- Flame Simulation Detection: Advanced algorithms prevent false flame signals from hot refractory, background radiation, or electrical interference
- Purge Timing Integration: Interfaces with burner management systems to enforce pre-purge and post-purge sequences per NFPA 86 requirements
- Lockout Protection: Automatic lockout on repeated flame failures prevents unsafe restart attempts without operator intervention
- EMC Immunity: Meets EN 61000-6-2 industrial immunity standards for operation in high-EMI environments with VFDs and welding equipment
Installation & Commissioning
The FAU800 base module mounts on standard 35mm DIN rail using spring-loaded clips for tool-free installation. Terminal blocks provide screw connections for power input, scanner wiring, and output signals to burner controls. Clear labeling and color-coded terminals simplify field wiring and reduce commissioning errors.
Wiring Configuration: Separate terminal groups for power (24V DC or 120/230V AC depending on model), scanner inputs (shielded cable recommended), and relay outputs (dry contacts rated for pilot duty). Ground terminal ensures proper EMC performance and safety earth connection.
Scanner Integration: Plug-in FAU modules auto-detect connected scanner types (UV, IR, UV/IR, ionization) and configure signal processing parameters accordingly. LED indicators display scanner status, flame presence, and fault conditions for rapid troubleshooting during startup.
Maintenance & Reliability
The FAU800 base module features solid-state electronics with no mechanical relays in the signal processing path, extending service life beyond 100,000 hours MTBF. Recommended maintenance includes annual inspection of terminal connections, verification of LED status indicators, and functional testing of flame failure response.
Scanner Maintenance: While the base module requires minimal maintenance, connected flame scanners need periodic cleaning and optical alignment per manufacturer recommendations. The base module's diagnostic features identify scanner degradation before flame detection reliability is compromised.
Spare Parts Strategy: Maintain spare base modules and FAU analysis modules for critical applications to minimize downtime during unplanned failures. Hot-swappable design allows module replacement without disturbing field wiring when proper lockout/tagout procedures are followed.
Regulatory Compliance
The FAU800 base module meets international standards for industrial burner management systems:
- NFPA 85: Boiler and Combustion Systems Hazards Code (North America)
- NFPA 86: Standard for Ovens and Furnaces
- FM Global: Approved for use in FM-certified burner management systems
- EN 298: European standard for automatic burner control systems for gas burners
- IEC 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use
- CE Marking: Complies with Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU
- UL Listed: Certified to UL 372 (Primary Safety Controls for Gas- and Oil-Fired Appliances)
Related Products
| Product Name | Part Number | Description | Link |
|---|---|---|---|
| ABB FAU800 Flame Analysis Unit | FAU800 | Plug-in analysis module for FAU800 base | View Product |
| ABB SF810 Flame Scanner | SF810-FOC-IR-TL | Fiber optic IR flame scanner for FAU800 | View Product |
| ABB SF810INT UV/IR Scanner | SF810INT-LOS-UVIR-T-L | Integrated UV/IR flame scanner with line of sight | View Product |
Ordering Information
Standard Configuration: C8711006 includes FAU800 base module with DIN-rail mounting hardware, terminal block covers, and installation documentation. FAU analysis modules and flame scanners ordered separately based on application requirements.
System Design Support: ABB provides application engineering assistance for burner management system design, scanner selection, and compliance documentation. Contact for custom configurations including extended temperature ranges or specific agency certifications.
Why Choose Industrial Control Hub?
We specialize in ABB combustion safety components with comprehensive inventory of FAU800 system modules, flame scanners, and burner management accessories. Every base module ships with manufacturer documentation, wiring diagrams, and technical support access. Our engineering team provides application assistance for system integration, compliance verification, and troubleshooting.
Emergency Availability: Expedited shipping available for critical system failures requiring immediate replacement. 24/7 technical hotline staffed by engineers familiar with burner management systems and combustion safety standards.
Quality Assurance: All modules undergo incoming inspection and functional testing before shipment. We maintain inventory across multiple distribution centers for rapid delivery supporting emergency replacements and planned projects.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191