ABB DSQC1024 Computer 3HAC058366-001 | IRC5 Robot Controller

ABB DSQC1024 Computer – High-Performance Industrial PC for IRC5 Robot Controllers

The ABB DSQC1024 Computer (3HAC058366-001) represents the next generation of industrial computing power for ABB IRC5 robot control systems. This ruggedized industrial PC delivers the processing performance, real-time responsiveness, and reliability required for advanced robotic applications in automotive manufacturing, aerospace assembly, and precision material handling environments.

Technical Specifications

• Part Number: 3HAC058366-001
• Product Series: DSQC1024
• System Platform: ABB IRC5 Robot Controller
• Processor: Intel Core i7 quad-core (3.0 GHz base frequency)
• RAM: 8 GB DDR3 ECC memory
• Storage: 128 GB industrial-grade SSD
• Operating System: VxWorks real-time OS
• Software Compatibility: RobotWare 6.08 or higher
• Network Interfaces: Dual Gigabit Ethernet ports
• USB Ports: 4x USB 3.0
• Display Output: DVI-D, VGA
• Operating Temperature: 0°C to +55°C
• Cooling: Forced-air with redundant fans
• Power Supply: 24 VDC input
• Power Consumption: 120 W typical, 180 W maximum
• MTBF: >50,000 hours
• Dimensions: 440 x 200 x 88 mm
• Weight: 1.86 kg
• Origin: Manufactured in Sweden (Estonia assembly)

Industrial Application Scenarios

The DSQC1024 computer powers mission-critical robotic workcells across diverse manufacturing sectors:

• Automotive Body Welding: Orchestrating synchronized motion of 6+ IRB robots in high-speed spot welding lines with sub-millisecond cycle time coordination
• Aerospace Component Assembly: Managing complex path planning for drilling, riveting, and sealing operations on large aircraft fuselages with ±0.1mm positional accuracy
• Electronics Manufacturing: Controlling precision pick-and-place operations for SMT component placement at rates exceeding 30,000 placements per hour
• Food & Beverage Packaging: Coordinating delta robots for high-speed product sorting, packing, and palletizing with vision-guided positioning
• Metal Fabrication: Executing multi-pass welding programs with adaptive seam tracking and real-time torch angle adjustments

System Architecture & Performance

The DSQC1024 serves as the computational core of the IRC5 controller, executing motion control algorithms, path interpolation, and safety logic with deterministic real-time performance. Its quad-core architecture enables parallel processing of robot kinematics, I/O management, and communication protocols while maintaining scan cycle times under 4 ms for critical safety functions.

The computer interfaces directly with the IRC5 main computer board (DSQC1000), drive modules (DSQC663), and I/O expansion units through high-speed backplane connections. Its dual Ethernet ports support segregated networks for production data (EtherNet/IP, PROFINET) and service access, enabling remote diagnostics without compromising operational security.

Software & Programming Environment

The DSQC1024 runs ABB's RobotWare software platform (version 6.08 or higher), providing comprehensive robot programming capabilities through RAPID language, FlexPendant teach pendant interface, and RobotStudio offline programming tools. Advanced features include MultiMove coordination for up to 36 axes, Integrated Vision for camera-guided operations, and SafeMove for collaborative robot applications.

The system supports over-the-network firmware updates, automatic configuration backup to USB, and event logging with 10,000+ entry capacity for troubleshooting and compliance documentation. Integration with ABB Ability Connected Services enables predictive maintenance analytics and remote expert support.

Installation & Maintenance

The DSQC1024 mounts in the IRC5 controller cabinet using standard DIN rail clips, with plug-and-play connectivity to the backplane eliminating manual wiring. Hot-swappable design allows replacement during scheduled maintenance windows without full system shutdown, though robot motion must be halted during the swap procedure.

Routine maintenance includes quarterly air filter inspection, annual fan bearing lubrication, and SSD health monitoring through built-in diagnostics. The computer's watchdog timer and ECC memory provide automatic error detection and recovery, minimizing unplanned downtime.

Common Technical Questions

Q: Can I upgrade an older IRC5 controller with the DSQC1024?
A: Yes, the DSQC1024 is backward-compatible with IRC5 controllers manufactured after 2010, provided the RobotWare software is updated to version 6.08 or higher. Consult ABB service for compatibility verification.

Q: What is the maximum number of robots this computer can control?
A: With MultiMove functionality, the DSQC1024 can coordinate up to 4 robots (36 axes total) in synchronized motion applications, depending on RobotWare license configuration.

Q: Does the computer support third-party vision systems?
A: Yes, through Ethernet-based protocols (Ethernet/IP, TCP/IP sockets) and digital I/O triggering. ABB Integrated Vision is natively supported for Cognex and Sick cameras.

Q: How do I perform a system backup?
A: Insert a USB drive into the front panel port, navigate to the FlexPendant Backup & Restore menu, and select "Create Backup." The process takes 5-10 minutes and includes all programs, configurations, and calibration data.

Q: Is the DSQC1024 compatible with older RobotWare 5.x versions?
A: No, the DSQC1024 requires RobotWare 6.08 or higher. For systems running RW 5.x, use the DSQC1000 computer or upgrade to RW 6.x.

Warranty & Technical Support

All units are backed by a 12-month manufacturer warranty covering defects in materials and workmanship. Our engineering team provides installation support, RobotWare configuration assistance, network setup guidance, and troubleshooting services to ensure optimal performance of your IRC5 robot control system.

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