ABB 5SHY 3545L0016 IGCT Module 3BHB020720R0002 | 4500V 91MM
ABB 5SHY 3545L0016 IGCT Module 3BHB020720R0002 | 4500V 91MM
Manufacturer: ABB
Product No.: 3BHB020720R0002
Condition:1000 in stock
Product Type: IGCT Power Module
Product Origin: 8916836876547
Payment: T/T, Western Union
Weight: 2800g
Shipping port: Xiamen
Warranty: 12 months
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ABB 5SHY 3545L0016 IGCT Module - High-Voltage Power Semiconductor for Industrial Drives
The ABB 5SHY 3545L0016 (3BHB020720R0002) represents advanced Integrated Gate-Commutated Thyristor (IGCT) technology engineered for demanding medium voltage variable frequency drive applications. This 4500V, 91MM power module delivers superior switching performance and thermal efficiency for multi-megawatt motor control systems in mining, marine, oil & gas, and heavy industrial sectors.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3BHB020720R0002 |
| Type Designation | 5SHY 3545L0016 |
| Voltage Rating | 4500V blocking voltage |
| Package Size | 91MM diameter press-pack housing |
| Technology | Integrated Gate-Commutated Thyristor (IGCT) |
| Primary Application | ACS6000 Medium Voltage Drives |
| Cooling Method | Direct liquid cooling interface |
| Weight | 2.8 kg |
| Country of Origin | Switzerland |
| HS Code | 85413000 (Thyristors, diacs and triacs) |
| Replaces | 3BHL000986P3105, 3BHB013085R0001 |
IGCT Technology Overview
Hard-Switching Capability: IGCT technology combines the low conduction losses of thyristors with the controllable turn-off characteristics of IGBTs, making it ideal for high-power applications where efficiency and reliability are paramount. The 5SHY 3545L0016 achieves turn-off times under 3 microseconds, enabling PWM switching frequencies suitable for motor drive applications.
Press-Pack Construction: The 91MM press-pack design provides superior thermal performance through direct silicon-to-heatsink coupling, eliminating bond wire failures common in module packages. This construction achieves junction-to-case thermal resistance below 0.015 K/W, enabling continuous operation at rated current with minimal temperature rise.
Gate Drive Architecture: This module features an updated gate unit design utilizing fiber optic communication for noise immunity. The receiving channel accepts gate trigger signals while the transmitting channel (IGCT status feedback) remains unused in standard configurations, simplifying system integration compared to previous generations.
Industrial Drive Applications
Mining & Minerals Processing: Powers ACS6000 drives controlling SAG mills, ball mills, conveyor systems, and crusher motors ranging from 3MW to 30MW. The IGCT's rugged construction withstands harsh mining environments with dust, vibration, and extreme temperature variations.
Marine Propulsion: Enables variable speed control for large vessel propulsion motors, bow thrusters, and azimuth drives. The module's high reliability and fault tolerance meet stringent maritime classification society requirements for safety-critical applications.
Oil & Gas Production: Drives compressors, pumps, and gas turbine starters in offshore platforms and onshore processing facilities where downtime costs exceed $1M per day. Redundant drive configurations utilizing multiple IGCT modules ensure continuous operation.
Steel & Metals: Controls rolling mill motors, arc furnace electrodes, and continuous casting systems requiring precise torque control and rapid speed reversals. The IGCT's fast switching capability supports dynamic four-quadrant operation.
Cement & Aggregate: Manages kiln drives, crusher motors, and raw mill systems in cement plants operating 24/7 with minimal maintenance windows. The module's 20+ year operational lifetime reduces total cost of ownership.
ACS6000 Drive Integration
The 5SHY 3545L0016 serves as a field-replaceable power module within ABB's ACS6000 medium voltage drive platform. The press-pack design enables hot-swap replacement during scheduled maintenance without draining the cooling system or de-energizing adjacent modules. Gate driver interfaces comply with ABB's proprietary control architecture, ensuring plug-and-play compatibility with existing drive controllers.
Cooling System Requirements: Operates with deionized water or water-glycol mixtures at flow rates between 6-10 liters/minute per module. Inlet temperature range: 20°C to 50°C with maximum pressure drop of 0.6 bar across the cooling interface. Integrated temperature sensors enable real-time junction temperature monitoring for predictive maintenance.
Protection Coordination: Works in conjunction with drive-level overcurrent detection, short-circuit protection, and thermal management systems. The IGCT's inherent short-circuit withstand capability (10 microseconds at 10x rated current) provides critical protection during fault conditions.
Upgrade Path & Compatibility
This module replaces earlier generation IGCTs (3BHL000986P3105, 3BHB013085R0001) with improved gate drive architecture. The fiber optic interface change requires verification of gate unit compatibility during retrofit installations. ABB provides migration guides and commissioning support for drive upgrades incorporating the new IGCT generation.
Important Note: The updated gate unit uses only the receiving fiber optic channel for trigger signals. The transmitting channel (IGCT status feedback) is not utilized in standard configurations, simplifying wiring compared to previous designs that required bidirectional fiber communication.
Quality Assurance & Testing
Manufactured in ABB's Swiss semiconductor facility under ISO 9001 and ISO 14001 quality management systems, each IGCT module undergoes comprehensive electrical testing including:
- Forward voltage drop characterization at rated current
- Gate trigger threshold verification across temperature range
- Turn-off capability testing under inductive load conditions
- Thermal impedance measurement and cooling interface validation
- High-voltage blocking capability verification (5000V test voltage)
Power cycling qualification exceeds 100,000 cycles at rated conditions, ensuring 20+ year operational lifetime in properly maintained drive systems. Each module ships with test certificates documenting electrical parameters and quality conformance.
Installation & Commissioning
The press-pack housing requires controlled clamping force between 30-40 kN applied through precision mounting hardware. Installation procedures include:
- Thermal interface material application (ABB-specified compound)
- Torque sequence verification using calibrated tools
- Cooling system pressure testing and flow verification
- Gate driver fiber optic connection and signal validation
- Post-installation electrical parameter verification
Recommended inspection intervals: visual inspection every 12 months, thermal imaging every 24 months, and electrical parameter verification every 36 months or 50,000 operating hours.
Related Products
| Product Name | Part Number | Voltage Rating | Link |
|---|---|---|---|
| ABB 5SHY3545L0016 IGCT Module | 3BHB024548R0002 | 4500V (Alternative P/N) | View Product |
| ABB 5SHY4045L0001 IGCT Module | 3BHB018162R0001 | 4500V High Current | View Product |
| ABB 5SHX1445H0001 IGCT Module | 3BHL000391P0101 | 4500V Compact Design | View Product |
Why Choose Industrial Control Hub?
We specialize in ABB power electronics with factory-direct sourcing, ensuring authentic components with full traceability and test documentation. Every IGCT module ships with manufacturer certificates, installation guides, and handling instructions. Our technical team provides application support for drive retrofits, obsolescence management, and emergency replacements with expedited global shipping.
Technical Support: Our certified engineers offer pre-sales consultation for drive upgrades, compatibility verification, and commissioning assistance. We maintain strategic inventory of critical IGCT modules to support emergency replacement requirements with same-day shipping for in-stock items.
Warranty Coverage: All modules include manufacturer warranty and access to ABB-certified service engineers for installation guidance and system integration support.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191
Product Description
ABB 5SHY 3545L0016 IGCT Module - High-Voltage Power Semiconductor for Industrial Drives
The ABB 5SHY 3545L0016 (3BHB020720R0002) represents advanced Integrated Gate-Commutated Thyristor (IGCT) technology engineered for demanding medium voltage variable frequency drive applications. This 4500V, 91MM power module delivers superior switching performance and thermal efficiency for multi-megawatt motor control systems in mining, marine, oil & gas, and heavy industrial sectors.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3BHB020720R0002 |
| Type Designation | 5SHY 3545L0016 |
| Voltage Rating | 4500V blocking voltage |
| Package Size | 91MM diameter press-pack housing |
| Technology | Integrated Gate-Commutated Thyristor (IGCT) |
| Primary Application | ACS6000 Medium Voltage Drives |
| Cooling Method | Direct liquid cooling interface |
| Weight | 2.8 kg |
| Country of Origin | Switzerland |
| HS Code | 85413000 (Thyristors, diacs and triacs) |
| Replaces | 3BHL000986P3105, 3BHB013085R0001 |
IGCT Technology Overview
Hard-Switching Capability: IGCT technology combines the low conduction losses of thyristors with the controllable turn-off characteristics of IGBTs, making it ideal for high-power applications where efficiency and reliability are paramount. The 5SHY 3545L0016 achieves turn-off times under 3 microseconds, enabling PWM switching frequencies suitable for motor drive applications.
Press-Pack Construction: The 91MM press-pack design provides superior thermal performance through direct silicon-to-heatsink coupling, eliminating bond wire failures common in module packages. This construction achieves junction-to-case thermal resistance below 0.015 K/W, enabling continuous operation at rated current with minimal temperature rise.
Gate Drive Architecture: This module features an updated gate unit design utilizing fiber optic communication for noise immunity. The receiving channel accepts gate trigger signals while the transmitting channel (IGCT status feedback) remains unused in standard configurations, simplifying system integration compared to previous generations.
Industrial Drive Applications
Mining & Minerals Processing: Powers ACS6000 drives controlling SAG mills, ball mills, conveyor systems, and crusher motors ranging from 3MW to 30MW. The IGCT's rugged construction withstands harsh mining environments with dust, vibration, and extreme temperature variations.
Marine Propulsion: Enables variable speed control for large vessel propulsion motors, bow thrusters, and azimuth drives. The module's high reliability and fault tolerance meet stringent maritime classification society requirements for safety-critical applications.
Oil & Gas Production: Drives compressors, pumps, and gas turbine starters in offshore platforms and onshore processing facilities where downtime costs exceed $1M per day. Redundant drive configurations utilizing multiple IGCT modules ensure continuous operation.
Steel & Metals: Controls rolling mill motors, arc furnace electrodes, and continuous casting systems requiring precise torque control and rapid speed reversals. The IGCT's fast switching capability supports dynamic four-quadrant operation.
Cement & Aggregate: Manages kiln drives, crusher motors, and raw mill systems in cement plants operating 24/7 with minimal maintenance windows. The module's 20+ year operational lifetime reduces total cost of ownership.
ACS6000 Drive Integration
The 5SHY 3545L0016 serves as a field-replaceable power module within ABB's ACS6000 medium voltage drive platform. The press-pack design enables hot-swap replacement during scheduled maintenance without draining the cooling system or de-energizing adjacent modules. Gate driver interfaces comply with ABB's proprietary control architecture, ensuring plug-and-play compatibility with existing drive controllers.
Cooling System Requirements: Operates with deionized water or water-glycol mixtures at flow rates between 6-10 liters/minute per module. Inlet temperature range: 20°C to 50°C with maximum pressure drop of 0.6 bar across the cooling interface. Integrated temperature sensors enable real-time junction temperature monitoring for predictive maintenance.
Protection Coordination: Works in conjunction with drive-level overcurrent detection, short-circuit protection, and thermal management systems. The IGCT's inherent short-circuit withstand capability (10 microseconds at 10x rated current) provides critical protection during fault conditions.
Upgrade Path & Compatibility
This module replaces earlier generation IGCTs (3BHL000986P3105, 3BHB013085R0001) with improved gate drive architecture. The fiber optic interface change requires verification of gate unit compatibility during retrofit installations. ABB provides migration guides and commissioning support for drive upgrades incorporating the new IGCT generation.
Important Note: The updated gate unit uses only the receiving fiber optic channel for trigger signals. The transmitting channel (IGCT status feedback) is not utilized in standard configurations, simplifying wiring compared to previous designs that required bidirectional fiber communication.
Quality Assurance & Testing
Manufactured in ABB's Swiss semiconductor facility under ISO 9001 and ISO 14001 quality management systems, each IGCT module undergoes comprehensive electrical testing including:
- Forward voltage drop characterization at rated current
- Gate trigger threshold verification across temperature range
- Turn-off capability testing under inductive load conditions
- Thermal impedance measurement and cooling interface validation
- High-voltage blocking capability verification (5000V test voltage)
Power cycling qualification exceeds 100,000 cycles at rated conditions, ensuring 20+ year operational lifetime in properly maintained drive systems. Each module ships with test certificates documenting electrical parameters and quality conformance.
Installation & Commissioning
The press-pack housing requires controlled clamping force between 30-40 kN applied through precision mounting hardware. Installation procedures include:
- Thermal interface material application (ABB-specified compound)
- Torque sequence verification using calibrated tools
- Cooling system pressure testing and flow verification
- Gate driver fiber optic connection and signal validation
- Post-installation electrical parameter verification
Recommended inspection intervals: visual inspection every 12 months, thermal imaging every 24 months, and electrical parameter verification every 36 months or 50,000 operating hours.
Related Products
| Product Name | Part Number | Voltage Rating | Link |
|---|---|---|---|
| ABB 5SHY3545L0016 IGCT Module | 3BHB024548R0002 | 4500V (Alternative P/N) | View Product |
| ABB 5SHY4045L0001 IGCT Module | 3BHB018162R0001 | 4500V High Current | View Product |
| ABB 5SHX1445H0001 IGCT Module | 3BHL000391P0101 | 4500V Compact Design | View Product |
Why Choose Industrial Control Hub?
We specialize in ABB power electronics with factory-direct sourcing, ensuring authentic components with full traceability and test documentation. Every IGCT module ships with manufacturer certificates, installation guides, and handling instructions. Our technical team provides application support for drive retrofits, obsolescence management, and emergency replacements with expedited global shipping.
Technical Support: Our certified engineers offer pre-sales consultation for drive upgrades, compatibility verification, and commissioning assistance. We maintain strategic inventory of critical IGCT modules to support emergency replacement requirements with same-day shipping for in-stock items.
Warranty Coverage: All modules include manufacturer warranty and access to ABB-certified service engineers for installation guidance and system integration support.
© 2025 INDUSTRIAL CONTROL HUB. All rights reserved.
Original Source: https://www.indctrlhub.com
Contact: sales@indctrlhub.com | +0086 18359243191