5X00497G01 Emerson Ovation Redundant Power Supply Module

⚡ Mission-Critical Redundant Power for Ovation Control Systems

The 5X00497G01 represents Emerson's flagship redundant power supply solution for Ovation distributed control platforms, delivering uninterrupted DC power to critical I/O modules, controllers, and communication interfaces. Engineered with N+1 redundancy architecture and automatic load sharing, this industrial-grade power module ensures continuous operation in power plants, refineries, and manufacturing facilities where electrical supply interruptions could trigger costly production shutdowns or safety incidents.

🔋 Power Architecture & Specifications

• Output Voltage: 24 VDC regulated with ±1% tolerance
• Output Current: 10A continuous per module, 20A surge capability
• Redundancy Configuration: Hot-standby with automatic failover and load balancing
• Input Voltage Range: 85-264 VAC universal input, 47-63 Hz auto-sensing
• Efficiency: >85% typical at full load, reducing heat generation
• Holdup Time: 20ms minimum at full load during input interruptions
• Isolation: 3000 VAC input-to-output galvanic isolation
• Protection Features: Overvoltage, overcurrent, short-circuit, thermal shutdown
• Status Indication: Multi-color LED diagnostics for AC OK, DC OK, fault conditions
• Operating Temperature: -20°C to +70°C with derating curve
• MTBF: >250,000 hours per MIL-HDBK-217F calculation
• Certifications: UL508, CE, CSA, FM Class I Div 2, ATEX Zone 2

🏭 Critical Infrastructure Applications

Utility-Scale Power Generation: Supply reliable DC power to turbine control systems, generator protection relays, and emergency shutdown logic in coal, gas, nuclear, and renewable energy facilities where grid stability depends on millisecond-accurate control response.

Petrochemical Processing: Energize safety instrumented systems (SIS), distributed I/O networks, and analytical instrument loops in refineries and chemical plants operating under API, OSHA PSM, and EPA regulations requiring proven-in-use safety equipment.

Pharmaceutical Manufacturing: Power environmental monitoring systems, clean room controls, and batch automation in FDA-regulated facilities where GMP compliance demands documented power quality and uninterrupted process control.

💡 Advanced Reliability Engineering

Intelligent Load Sharing: Proprietary current-balancing algorithms distribute electrical load evenly across redundant modules, preventing thermal stress concentration that accelerates component aging. When one module fails, the surviving unit seamlessly assumes full load without voltage droop or system reset.

Predictive Diagnostics: Built-in health monitoring tracks output ripple, temperature rise, and capacitor ESR degradation—streaming diagnostic data to Ovation operator displays for condition-based maintenance scheduling. Early warning alerts trigger 4-6 weeks before component failure, enabling planned replacement during scheduled outages.

Brownout Immunity: Extended holdup time and wide input voltage tolerance maintain stable DC output during utility sags, motor starting transients, and generator load transfers—eliminating nuisance trips that plague conventional power supplies in industrial electrical environments.

🔧 Installation & Serviceability Advantages

Hot-swappable design with keyed connectors prevents reverse polarity installation errors. Removable terminal blocks accelerate commissioning and simplify field wiring modifications. Conformal-coated PCBs resist moisture, dust, and chemical vapors in non-climate-controlled equipment rooms, extending service life in harsh industrial atmospheres.

📦 Complete Power System Package

• 5X00497G01 redundant power supply module (single unit—deploy in pairs for full redundancy)
• AC input terminal block with wire retention
• DC output distribution terminal assembly
• Module extraction tool and mounting hardware
• Installation guide with load calculation worksheets
• Factory test certificate with serial number traceability

🛡️ Quality Assurance & Global Support

Manufactured to ISO 9001 quality standards with 100% burn-in testing at elevated temperature and full load. Each unit undergoes hi-pot testing, ripple measurement, and transient response verification before shipment. Backed by Emerson's worldwide service network offering 24/7 technical support, guaranteed spare parts availability for 20+ years, and on-site commissioning assistance for critical installations.