3BHL000382P0101 | ABB 5SHX0445D0001 IGCT Module 4.5kV
3BHL000382P0101 | ABB 5SHX0445D0001 IGCT Module 4.5kV
Manufacturer: ABB
Product No.: 3BHL000382P0101
Condition:1000 in stock
Product Type: IGCT Module
Product Origin: 3000382000018
Payment: T/T, Western Union
Weight: 1510g
Shipping port: Xiamen
Warranty: 12 months
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ABB 5SHX0445D0001 IGCT Module - High-Power Switching for Medium Voltage Drives
The ABB 5SHX0445D0001 (Part Number: 3BHL000382P0101) is a Swiss-engineered IGCT (Integrated Gate-Commutated Thyristor) module designed for ABB ACS1000 series medium voltage AC drives. This 4.5kV, 38mm coated device delivers reliable high-power switching performance in industrial applications ranging from mining and cement production to marine propulsion systems.
Technical Specifications
| Parameter | Value |
|---|---|
| ABB Part Number | 3BHL000382P0101 |
| Type Designation | 5SHX0445D0001 |
| Product Category | IGCT Module |
| Voltage Rating | 4.5 kV |
| Package Type | 38mm coated |
| Primary Application | ACS1000 Medium Voltage Drives |
| Country of Origin | Switzerland (CH) |
| Net Weight | 1.51 kg |
| Condition | New, Factory Sealed |
| Replaces Part Numbers | HL000382P0001, 3BHL000382P0001, HL000382P0101 |
Key Features & Benefits
- High Voltage Capability: 4.5kV rating enables medium voltage drive applications up to 3.3kV AC systems
- IGCT Technology: Combines advantages of GTOs and IGBTs - high current density with gate turn-off capability
- Coated Design: 38mm package with protective coating ensures long-term reliability in harsh industrial environments
- Swiss Quality: Manufactured in ABB's ISO 9001:2015 certified Swiss facility with rigorous quality control
- Global Availability: Stocked in 6 regional warehouses for fast delivery worldwide
- Proven Platform: Designed specifically for ABB ACS1000 drive series with extensive field history
Industrial Applications
The 5SHX0445D0001 IGCT module is deployed in demanding industrial environments requiring megawatt-class power conversion:
Mining & Minerals Processing
Powers conveyor drives, SAG mill motors, and crusher systems in underground and open-pit mining operations. The module's robust design withstands temperature extremes and vibration typical of mining environments.
Cement & Heavy Industry
Drives rotary kilns, ball mills, and high-capacity fans in cement plants. The 4.5kV rating matches common medium voltage motor specifications in these facilities.
Marine Propulsion
Enables variable-speed control of main propulsion motors and bow thrusters in commercial vessels. The coated package resists salt-fog corrosion in shipboard installations.
Oil & Gas
Controls compressor and pump drives in pipeline stations and offshore platforms. High reliability is critical for continuous operation in remote locations.
Water & Wastewater
Regulates large pump motors in municipal water treatment and distribution systems, optimizing energy consumption through variable speed operation.
System Compatibility
Primary Platform: ABB ACS1000 Medium Voltage AC Drives
Typical Configuration: Multiple IGCT modules per converter phase leg, series-connected for higher voltage ratings
Gate Driver Requirement: Compatible with ABB gate unit power supplies (e.g., KU C755 series)
Cooling: Water-cooled heatsink assembly (part of drive cabinet design)
Installation: Factory-trained technicians recommended for replacement due to high-voltage safety requirements
Installation & Replacement Guidelines
Safety Precautions
WARNING: This component operates at lethal voltages. Only qualified electrical personnel following NFPA 70E arc flash safety protocols should perform installation or replacement.
Replacement Procedure Summary
- De-energize drive and apply lockout/tagout per site safety procedures
- Wait minimum 15 minutes for DC bus capacitor discharge, verify <50 VDC
- Disconnect gate driver cables and power connections
- Remove thermal interface material and mounting hardware
- Install replacement module with fresh thermal compound
- Reconnect all cables per drive documentation
- Perform insulation resistance test before re-energizing
Commissioning
After installation, conduct drive self-test using ABB DriveWindow software to verify IGCT module functionality and gate driver operation before returning to service.
Maintenance & Lifecycle
Expected Service Life: 15-20 years in typical industrial duty cycles
Preventive Maintenance: Annual thermal imaging inspection recommended to detect early signs of degradation
Spare Parts Strategy: Critical component - recommend stocking 1-2 spare modules for drives in continuous operation
Warranty: 24 months from shipment date, covering manufacturing defects under normal operating conditions
Technical Support & Documentation
Available Resources:
- Installation manual with wiring diagrams and safety procedures
- Datasheet with complete electrical specifications
- Application notes for ACS1000 drive integration
- Thermal management guidelines
Global Support: ABB service centers provide 24/7 technical assistance for critical drive failures. Contact our team for application engineering support and spare parts consultation.
Product Description
ABB 5SHX0445D0001 IGCT Module - High-Power Switching for Medium Voltage Drives
The ABB 5SHX0445D0001 (Part Number: 3BHL000382P0101) is a Swiss-engineered IGCT (Integrated Gate-Commutated Thyristor) module designed for ABB ACS1000 series medium voltage AC drives. This 4.5kV, 38mm coated device delivers reliable high-power switching performance in industrial applications ranging from mining and cement production to marine propulsion systems.
Technical Specifications
| Parameter | Value |
|---|---|
| ABB Part Number | 3BHL000382P0101 |
| Type Designation | 5SHX0445D0001 |
| Product Category | IGCT Module |
| Voltage Rating | 4.5 kV |
| Package Type | 38mm coated |
| Primary Application | ACS1000 Medium Voltage Drives |
| Country of Origin | Switzerland (CH) |
| Net Weight | 1.51 kg |
| Condition | New, Factory Sealed |
| Replaces Part Numbers | HL000382P0001, 3BHL000382P0001, HL000382P0101 |
Key Features & Benefits
- High Voltage Capability: 4.5kV rating enables medium voltage drive applications up to 3.3kV AC systems
- IGCT Technology: Combines advantages of GTOs and IGBTs - high current density with gate turn-off capability
- Coated Design: 38mm package with protective coating ensures long-term reliability in harsh industrial environments
- Swiss Quality: Manufactured in ABB's ISO 9001:2015 certified Swiss facility with rigorous quality control
- Global Availability: Stocked in 6 regional warehouses for fast delivery worldwide
- Proven Platform: Designed specifically for ABB ACS1000 drive series with extensive field history
Industrial Applications
The 5SHX0445D0001 IGCT module is deployed in demanding industrial environments requiring megawatt-class power conversion:
Mining & Minerals Processing
Powers conveyor drives, SAG mill motors, and crusher systems in underground and open-pit mining operations. The module's robust design withstands temperature extremes and vibration typical of mining environments.
Cement & Heavy Industry
Drives rotary kilns, ball mills, and high-capacity fans in cement plants. The 4.5kV rating matches common medium voltage motor specifications in these facilities.
Marine Propulsion
Enables variable-speed control of main propulsion motors and bow thrusters in commercial vessels. The coated package resists salt-fog corrosion in shipboard installations.
Oil & Gas
Controls compressor and pump drives in pipeline stations and offshore platforms. High reliability is critical for continuous operation in remote locations.
Water & Wastewater
Regulates large pump motors in municipal water treatment and distribution systems, optimizing energy consumption through variable speed operation.
System Compatibility
Primary Platform: ABB ACS1000 Medium Voltage AC Drives
Typical Configuration: Multiple IGCT modules per converter phase leg, series-connected for higher voltage ratings
Gate Driver Requirement: Compatible with ABB gate unit power supplies (e.g., KU C755 series)
Cooling: Water-cooled heatsink assembly (part of drive cabinet design)
Installation: Factory-trained technicians recommended for replacement due to high-voltage safety requirements
Installation & Replacement Guidelines
Safety Precautions
WARNING: This component operates at lethal voltages. Only qualified electrical personnel following NFPA 70E arc flash safety protocols should perform installation or replacement.
Replacement Procedure Summary
- De-energize drive and apply lockout/tagout per site safety procedures
- Wait minimum 15 minutes for DC bus capacitor discharge, verify <50 VDC
- Disconnect gate driver cables and power connections
- Remove thermal interface material and mounting hardware
- Install replacement module with fresh thermal compound
- Reconnect all cables per drive documentation
- Perform insulation resistance test before re-energizing
Commissioning
After installation, conduct drive self-test using ABB DriveWindow software to verify IGCT module functionality and gate driver operation before returning to service.
Maintenance & Lifecycle
Expected Service Life: 15-20 years in typical industrial duty cycles
Preventive Maintenance: Annual thermal imaging inspection recommended to detect early signs of degradation
Spare Parts Strategy: Critical component - recommend stocking 1-2 spare modules for drives in continuous operation
Warranty: 24 months from shipment date, covering manufacturing defects under normal operating conditions
Technical Support & Documentation
Available Resources:
- Installation manual with wiring diagrams and safety procedures
- Datasheet with complete electrical specifications
- Application notes for ACS1000 drive integration
- Thermal management guidelines
Global Support: ABB service centers provide 24/7 technical assistance for critical drive failures. Contact our team for application engineering support and spare parts consultation.