1KHW001581R0001 | ABB Control Board Module for DCS Systems
1KHW001581R0001 | ABB Control Board Module for DCS Systems
Manufacturer: ABB
Product No.: 1KHW001581R0001
Condition:1000 in stock
Product Type: Control Board Module
Product Origin: 1001581000013
Payment: T/T, Western Union
Weight: 1000g
Shipping port: Xiamen
Warranty: 12 months
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ABB 1KHW001581R0001 Control Board Module - Precision Logic Control for Industrial DCS
The ABB 1KHW001581R0001 Control Board Module delivers enterprise-grade control logic processing and signal management for distributed control systems (DCS) in process-intensive industries. Engineered with advanced microprocessor architecture and multi-protocol communication capabilities, this control board serves as the intelligent backbone for coordinating field instrumentation, actuators, and supervisory systems in complex automation environments.
Technical Specifications
| Specification | Value |
|---|---|
| Manufacturer | ABB |
| Part Number | 1KHW001581R0001 |
| Product Classification | Digital Control Board with I/O Interface |
| Signal Processing | Analog and digital signal handling, configurable for multiple process parameters |
| Communication Protocol | ModuleBus, Fieldbus (Profibus DP, Modbus RTU compatible) |
| Processor Architecture | 32-bit RISC processor with real-time operating system |
| Power Supply Voltage | 24V DC nominal (18-30V DC operating range) |
| Power Consumption | 8W typical, 12W maximum |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5% to 95% RH (non-condensing) |
| Mounting Configuration | DIN rail or panel mount in control cabinet |
| Physical Dimensions (L×W×H) | 160mm × 100mm × 50mm (approximate) |
| Unit Weight | 0.5 kg |
| Protection Features | Overvoltage protection, EMI/RFI filtering, galvanic isolation (1500V AC) |
| Compliance Certifications | IEC 61131-2, CE marked, UL listed, RoHS compliant |
| MTBF (Mean Time Between Failures) | >150,000 hours at 40°C |
Industrial Application Scenarios
1. Chemical Process Control
Orchestrates reactor temperature control, pH regulation, and batch sequencing in pharmaceutical and specialty chemical manufacturing. The board's deterministic scan cycle ensures precise timing for critical interlocks and emergency shutdown sequences, maintaining process safety integrity level (SIL) 2 compliance.
2. Oil & Gas Production Automation
Manages wellhead pressure monitoring, separator level control, and pipeline flow regulation in upstream and midstream operations. Ruggedized design withstands extreme temperature fluctuations and vibration common in offshore platforms and remote field installations.
3. Power Generation & Distribution
Coordinates turbine governor control, boiler feedwater regulation, and auxiliary system management in thermal and combined-cycle power plants. Real-time data acquisition supports predictive maintenance algorithms and grid synchronization protocols.
4. Water & Wastewater Treatment
Controls clarifier operations, chemical dosing systems, and filtration processes in municipal and industrial water treatment facilities. Multi-loop PID control capabilities optimize energy consumption while maintaining regulatory compliance for effluent quality.
5. Food & Beverage Processing
Regulates pasteurization temperatures, CIP (clean-in-place) sequences, and packaging line coordination in dairy, brewing, and food processing plants. Hygienic design principles and washdown-rated enclosures meet FDA 21 CFR Part 11 requirements.
System Integration & Solution Architecture
Distributed Control System (DCS) Integration: The 1KHW001581R0001 seamlessly integrates into ABB's System 800xA, Freelance, and legacy Advant OCS platforms. Native support for ABB's proprietary ModuleBus protocol enables hot-swappable redundancy configurations and automatic device recognition, reducing commissioning time by up to 40%.
Fieldbus Connectivity: Dual-port communication architecture supports simultaneous connections to Profibus DP networks (up to 12 Mbps) and Modbus RTU slave devices, enabling hybrid system architectures that preserve existing infrastructure investments while enabling phased modernization.
I/O Expansion Capabilities: Supports up to 16 remote I/O modules via high-speed backplane connections, providing scalability from small skid-mounted systems (32 I/O points) to large-scale distributed installations (2,048+ I/O points) without controller replacement.
Cybersecurity Features: Implements role-based access control (RBAC), encrypted communication channels, and audit logging to comply with IEC 62443 industrial cybersecurity standards. Firmware authentication prevents unauthorized code execution and protects against malware injection.
Performance Advantages & Operational Benefits
- Deterministic Control Execution: Fixed 10ms scan cycle with jitter <50μs ensures consistent loop response times for critical control applications, outperforming PLC-based solutions in high-speed process control scenarios.
- Advanced Diagnostics: Onboard health monitoring tracks CPU load, memory utilization, communication errors, and I/O channel status. Predictive failure alerts enable proactive maintenance scheduling, reducing unplanned downtime by 35%.
- Environmental Resilience: Conformal coating on PCB assemblies and industrial-grade components rated for extended temperature ranges (-25°C to +70°C) ensure reliable operation in harsh environments including desert climates, arctic conditions, and high-humidity tropical regions.
- Energy Efficiency: Low-power CMOS design with intelligent sleep modes reduces energy consumption by 25% compared to previous-generation control boards, supporting corporate sustainability initiatives and reducing operational costs.
- Simplified Maintenance: Front-accessible terminal blocks, LED status indicators, and removable terminal strips enable rapid troubleshooting and replacement without system shutdown. Mean time to repair (MTTR) typically under 15 minutes.
System Compatibility Matrix
The ABB 1KHW001581R0001 Control Board Module is validated for integration with:
- ABB System 800xA DCS (versions 5.1 and higher)
- ABB Freelance AC 800M controllers
- ABB Advant OCS with Harmony software
- Third-party SCADA systems (Wonderware, Siemens WinCC, GE iFIX)
- OPC UA/DA servers for enterprise MES/ERP integration
- ABB Ability™ cloud platform for remote monitoring and analytics
Installation & Commissioning Guidelines
Mounting Requirements: Install in climate-controlled control rooms or NEMA 4X/IP66-rated enclosures. Maintain minimum 50mm clearance on all sides for adequate ventilation. Use shielded cables for all signal connections and implement proper grounding per IEC 61000-5-2 standards.
Configuration Workflow: Utilize ABB Control Builder software for parameter configuration, logic programming (IEC 61131-3 compliant languages), and system diagnostics. Pre-configured function blocks for PID control, alarm management, and trending accelerate application development.
Validation & Testing: Factory acceptance testing (FAT) protocols include loop checks, communication verification, and failover testing for redundant configurations. Site acceptance testing (SAT) support available through ABB's global service network.
Quality Assurance & Support Services
Every ABB 1KHW001581R0001 Control Board Module undergoes comprehensive factory testing including environmental stress screening (ESS), burn-in cycles at elevated temperatures, and functional verification across the full operating range. Units ship with calibration certificates, material traceability documentation, and compliance declarations.
Warranty Coverage: Standard 24-month manufacturer warranty covering defects in materials and workmanship. Extended warranty programs and advance replacement services available through authorized ABB service partners.
Technical Support: Access to ABB's global technical support network with 24/7 emergency hotline, online knowledge base, and remote diagnostic capabilities. On-site commissioning assistance and training programs available upon request.
Product Description
ABB 1KHW001581R0001 Control Board Module - Precision Logic Control for Industrial DCS
The ABB 1KHW001581R0001 Control Board Module delivers enterprise-grade control logic processing and signal management for distributed control systems (DCS) in process-intensive industries. Engineered with advanced microprocessor architecture and multi-protocol communication capabilities, this control board serves as the intelligent backbone for coordinating field instrumentation, actuators, and supervisory systems in complex automation environments.
Technical Specifications
| Specification | Value |
|---|---|
| Manufacturer | ABB |
| Part Number | 1KHW001581R0001 |
| Product Classification | Digital Control Board with I/O Interface |
| Signal Processing | Analog and digital signal handling, configurable for multiple process parameters |
| Communication Protocol | ModuleBus, Fieldbus (Profibus DP, Modbus RTU compatible) |
| Processor Architecture | 32-bit RISC processor with real-time operating system |
| Power Supply Voltage | 24V DC nominal (18-30V DC operating range) |
| Power Consumption | 8W typical, 12W maximum |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5% to 95% RH (non-condensing) |
| Mounting Configuration | DIN rail or panel mount in control cabinet |
| Physical Dimensions (L×W×H) | 160mm × 100mm × 50mm (approximate) |
| Unit Weight | 0.5 kg |
| Protection Features | Overvoltage protection, EMI/RFI filtering, galvanic isolation (1500V AC) |
| Compliance Certifications | IEC 61131-2, CE marked, UL listed, RoHS compliant |
| MTBF (Mean Time Between Failures) | >150,000 hours at 40°C |
Industrial Application Scenarios
1. Chemical Process Control
Orchestrates reactor temperature control, pH regulation, and batch sequencing in pharmaceutical and specialty chemical manufacturing. The board's deterministic scan cycle ensures precise timing for critical interlocks and emergency shutdown sequences, maintaining process safety integrity level (SIL) 2 compliance.
2. Oil & Gas Production Automation
Manages wellhead pressure monitoring, separator level control, and pipeline flow regulation in upstream and midstream operations. Ruggedized design withstands extreme temperature fluctuations and vibration common in offshore platforms and remote field installations.
3. Power Generation & Distribution
Coordinates turbine governor control, boiler feedwater regulation, and auxiliary system management in thermal and combined-cycle power plants. Real-time data acquisition supports predictive maintenance algorithms and grid synchronization protocols.
4. Water & Wastewater Treatment
Controls clarifier operations, chemical dosing systems, and filtration processes in municipal and industrial water treatment facilities. Multi-loop PID control capabilities optimize energy consumption while maintaining regulatory compliance for effluent quality.
5. Food & Beverage Processing
Regulates pasteurization temperatures, CIP (clean-in-place) sequences, and packaging line coordination in dairy, brewing, and food processing plants. Hygienic design principles and washdown-rated enclosures meet FDA 21 CFR Part 11 requirements.
System Integration & Solution Architecture
Distributed Control System (DCS) Integration: The 1KHW001581R0001 seamlessly integrates into ABB's System 800xA, Freelance, and legacy Advant OCS platforms. Native support for ABB's proprietary ModuleBus protocol enables hot-swappable redundancy configurations and automatic device recognition, reducing commissioning time by up to 40%.
Fieldbus Connectivity: Dual-port communication architecture supports simultaneous connections to Profibus DP networks (up to 12 Mbps) and Modbus RTU slave devices, enabling hybrid system architectures that preserve existing infrastructure investments while enabling phased modernization.
I/O Expansion Capabilities: Supports up to 16 remote I/O modules via high-speed backplane connections, providing scalability from small skid-mounted systems (32 I/O points) to large-scale distributed installations (2,048+ I/O points) without controller replacement.
Cybersecurity Features: Implements role-based access control (RBAC), encrypted communication channels, and audit logging to comply with IEC 62443 industrial cybersecurity standards. Firmware authentication prevents unauthorized code execution and protects against malware injection.
Performance Advantages & Operational Benefits
- Deterministic Control Execution: Fixed 10ms scan cycle with jitter <50μs ensures consistent loop response times for critical control applications, outperforming PLC-based solutions in high-speed process control scenarios.
- Advanced Diagnostics: Onboard health monitoring tracks CPU load, memory utilization, communication errors, and I/O channel status. Predictive failure alerts enable proactive maintenance scheduling, reducing unplanned downtime by 35%.
- Environmental Resilience: Conformal coating on PCB assemblies and industrial-grade components rated for extended temperature ranges (-25°C to +70°C) ensure reliable operation in harsh environments including desert climates, arctic conditions, and high-humidity tropical regions.
- Energy Efficiency: Low-power CMOS design with intelligent sleep modes reduces energy consumption by 25% compared to previous-generation control boards, supporting corporate sustainability initiatives and reducing operational costs.
- Simplified Maintenance: Front-accessible terminal blocks, LED status indicators, and removable terminal strips enable rapid troubleshooting and replacement without system shutdown. Mean time to repair (MTTR) typically under 15 minutes.
System Compatibility Matrix
The ABB 1KHW001581R0001 Control Board Module is validated for integration with:
- ABB System 800xA DCS (versions 5.1 and higher)
- ABB Freelance AC 800M controllers
- ABB Advant OCS with Harmony software
- Third-party SCADA systems (Wonderware, Siemens WinCC, GE iFIX)
- OPC UA/DA servers for enterprise MES/ERP integration
- ABB Ability™ cloud platform for remote monitoring and analytics
Installation & Commissioning Guidelines
Mounting Requirements: Install in climate-controlled control rooms or NEMA 4X/IP66-rated enclosures. Maintain minimum 50mm clearance on all sides for adequate ventilation. Use shielded cables for all signal connections and implement proper grounding per IEC 61000-5-2 standards.
Configuration Workflow: Utilize ABB Control Builder software for parameter configuration, logic programming (IEC 61131-3 compliant languages), and system diagnostics. Pre-configured function blocks for PID control, alarm management, and trending accelerate application development.
Validation & Testing: Factory acceptance testing (FAT) protocols include loop checks, communication verification, and failover testing for redundant configurations. Site acceptance testing (SAT) support available through ABB's global service network.
Quality Assurance & Support Services
Every ABB 1KHW001581R0001 Control Board Module undergoes comprehensive factory testing including environmental stress screening (ESS), burn-in cycles at elevated temperatures, and functional verification across the full operating range. Units ship with calibration certificates, material traceability documentation, and compliance declarations.
Warranty Coverage: Standard 24-month manufacturer warranty covering defects in materials and workmanship. Extended warranty programs and advance replacement services available through authorized ABB service partners.
Technical Support: Access to ABB's global technical support network with 24/7 emergency hotline, online knowledge base, and remote diagnostic capabilities. On-site commissioning assistance and training programs available upon request.